10-Q: Quarterly report pursuant to Section 13 or 15(d)
Published on May 10, 2006
UNITED
STATES
SECURITIES
AND EXCHANGE COMMISSION
WASHINGTON,
DC 20549
FORM
10-Q
x
QUARTERLY
REPORT PURSUANT TO SECTION 13 OR 15(d)
OF
THE
SECURITIES EXCHANGE ACT OF 1934
For
the
quarterly period ended April 2,
2006
Commission
file number 1-7349
BALL
CORPORATION
State
of Indiana
|
35-0160610
|
10
Longs
Peak Drive, P.O. Box 5000
Broomfield,
CO 80021-2510
303/469-3131
Indicate
by check mark whether the registrant (1) has filed all reports required to
be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934
during the preceding 12 months (or for such shorter period that the
registrant was required to file such reports), and (2) has been subject to
such filing requirements for the past 90 days. Yes
x
No
o
Indicate
by check mark whether the registrant is a large accelerated filer, an
accelerated filer or a non-accelerated filer (as defined in Rule 12b-2 of
the Exchange Act).
Large
accelerated filer x
|
Accelerated
filer o
|
Non-accelerated
filer o
|
Indicate
by check mark whether the registrant is a shell company (as defined in
Rule 12b-2 of the Exchange Act). Yes o
No
x
Indicate
the number of shares outstanding of each of the issuer’s classes of common
stock, as of the latest practicable date.
Class
|
Outstanding
at April 30, 2006
|
|||
Common
Stock,
without
par value
|
104,695,158
shares
|
Page
1
Ball
Corporation and Subsidiaries
QUARTERLY
REPORT ON FORM 10-Q
For
the
period ended April 2, 2006
INDEX
Page
Number
|
||
PART
I.
|
FINANCIAL
INFORMATION:
|
|
Item 1.
|
Financial
Statements
|
|
Unaudited
Condensed Consolidated Statements of Earnings for the Three Months
Ended
April 2, 2006, and April 3, 2005
|
3
|
|
Unaudited
Condensed Consolidated Balance Sheets at April 2, 2006, and
December 31, 2005
|
4
|
|
Unaudited
Condensed Consolidated Statements of Cash Flows for the Three Months
Ended
April 2, 2006, and April 3, 2005
|
5
|
|
Notes
to Unaudited Condensed Consolidated Financial Statements
|
6
|
|
Item 2.
|
Management’s
Discussion and Analysis of Financial Condition and Results of
Operations
|
21
|
Item 3.
|
Quantitative
and Qualitative Disclosures About Market Risk
|
27
|
Item 4.
|
Controls
and Procedures
|
28
|
PART II.
|
OTHER
INFORMATION
|
30
|
Page
2
PART I. FINANCIAL
INFORMATION
Item 1. FINANCIAL
STATEMENTS
Ball
Corporation and Subsidiaries
UNAUDITED
CONDENSED CONSOLIDATED
STATEMENTS
OF EARNINGS
($
in
millions, except per share amounts)
Three
Months Ended
|
|||||||
April 2,
2006
|
April 3,
2005
|
||||||
Net
sales
|
$
|
1,364.9
|
$
|
1,324.1
|
|||
Costs
and expenses
|
|||||||
Cost
of sales (excluding depreciation and amortization)
|
1,156.0
|
1,096.8
|
|||||
Business
consolidation costs (Note 5)
|
2.1
|
-
|
|||||
Depreciation
and amortization (Notes 8 and 10)
|
54.6
|
53.4
|
|||||
Selling,
general and administrative (Note 1)
|
70.6
|
63.0
|
|||||
1,283.3
|
1,213.2
|
||||||
Earnings
before interest and taxes
|
81.6
|
110.9
|
|||||
Interest
expense
|
23.3
|
25.8
|
|||||
Earnings
before taxes
|
58.3
|
85.1
|
|||||
Tax
provision (Note 12)
|
(16.7
|
)
|
(29.8
|
)
|
|||
Minority
interests
|
(0.2
|
)
|
(0.2
|
)
|
|||
Equity
in results of affiliates
|
3.2
|
3.5
|
|||||
Net
earnings
|
$
|
44.6
|
$
|
58.6
|
|||
Earnings
per share (Note 15):
|
|||||||
Basic
|
$
|
0.43
|
$
|
0.52
|
|||
Diluted
|
$
|
0.43
|
$
|
0.51
|
|||
Weighted
average common shares outstanding (000s)
(Note 15):
|
|||||||
Basic
|
103,245
|
111,628
|
|||||
Diluted
|
105,053
|
114,036
|
|||||
Cash
dividends declared and paid, per common
share
|
$
|
0.10
|
$
|
0.10
|
See
accompanying notes to unaudited condensed consolidated financial
statements.
Page
3
Ball
Corporation and Subsidiaries
UNAUDITED
CONDENSED CONSOLIDATED BALANCE SHEETS
($
in
millions)
April 2,
2006
|
December 31,
2005
|
||||||
ASSETS
|
|||||||
Current
assets
|
|||||||
Cash
and cash equivalents
|
$
|
46.9
|
$
|
61.0
|
|||
Receivables,
net (Note 6)
|
586.5
|
376.6
|
|||||
Inventories,
net (Note 7)
|
861.0
|
670.3
|
|||||
Deferred
taxes, prepaids and other current assets
|
103.5
|
117.9
|
|||||
Total
current assets
|
1,597.9
|
1,225.8
|
|||||
Property,
plant and equipment, net (Note 8)
|
1,821.1
|
1,556.6
|
|||||
Goodwill
(Notes 4 and 9)
|
1,738.4
|
1,258.6
|
|||||
Intangibles
and other assets, net (Note 10)
|
417.2
|
302.4
|
|||||
Total
Assets
|
$
|
5,574.6
|
$
|
4,343.4
|
|||
LIABILITIES
AND SHAREHOLDERS’ EQUITY
|
|||||||
Current
liabilities
|
|||||||
Short-term
debt and current portion of long-term debt (Note 11)
|
$
|
119.0
|
$
|
116.4
|
|||
Accounts
payable
|
628.0
|
552.4
|
|||||
Accrued
employee costs
|
149.0
|
198.4
|
|||||
Income
taxes payable (Note 12)
|
104.5
|
127.5
|
|||||
Other
current liabilities
|
183.3
|
181.3
|
|||||
Total
current liabilities
|
1,183.8
|
1,176.0
|
|||||
Long-term
debt (Note 11)
|
2,533.7
|
1,473.3
|
|||||
Employee
benefit obligations (Note 13)
|
863.8
|
784.2
|
|||||
Deferred
taxes and other liabilities (Note 12)
|
96.5
|
69.5
|
|||||
Total
liabilities
|
4,677.8
|
3,503.0
|
|||||
Contingencies
(Note 16)
|
|||||||
Minority
interests
|
5.3
|
5.1
|
|||||
Shareholders’
equity (Note 14)
|
|||||||
Common
stock (159,439,349 shares issued - 2006; 158,382,813 shares
issued - 2005)
|
678.2
|
633.6
|
|||||
Retained
earnings
|
1,262.3
|
1,227.9
|
|||||
Accumulated
other comprehensive loss
|
(93.6
|
)
|
(100.7
|
)
|
|||
Treasury
stock, at cost (54,866,369 shares - 2006; 54,182,655 shares - 2005)
|
(955.4
|
)
|
(925.5
|
)
|
|||
Total
shareholders’ equity
|
891.5
|
835.3
|
|||||
Total
Liabilities and Shareholders’ Equity
|
$
|
5,574.6
|
$
|
4,343.4
|
See
accompanying notes to unaudited condensed consolidated financial
statements.
Page
4
Ball
Corporation and Subsidiaries
UNAUDITED
CONDENSED CONSOLIDATED
STATEMENTS
OF CASH FLOWS
($
in
millions)
Three
Months Ended
|
|||||||
April 2,
2006
|
April 3,
2005
|
||||||
Cash
flows from operating activities
|
|||||||
Net
earnings
|
$
|
44.6
|
$
|
58.6
|
|||
Adjustments
to reconcile net earnings to net cash provided by
operating activities:
|
|||||||
Depreciation
and amortization
|
54.6
|
53.4
|
|||||
Business
consolidation costs
|
2.1
|
-
|
|||||
Deferred
taxes
|
(5.3
|
)
|
(11.8
|
)
|
|||
Other,
net
|
(14.6
|
)
|
(4.1
|
)
|
|||
Prepaid
common stock repurchase
|
-
|
(108.5
|
)
|
||||
Changes
in other working capital components, excluding effects
of acquisitions
|
(253.2
|
)
|
(148.6
|
)
|
|||
Cash
used in operating activities
|
(171.8
|
)
|
(161.0
|
)
|
|||
Cash
flows from investing activities
|
|||||||
Additions
to property, plant and equipment
|
(64.4
|
)
|
(80.6
|
)
|
|||
Business
acquisitions, net of cash acquired (Note 4)
|
(767.9
|
)
|
-
|
||||
Other,
net
|
1.5
|
(7.9
|
)
|
||||
Cash
used in investing activities
|
(830.8
|
)
|
(88.5
|
)
|
|||
Cash
flows from financing activities
|
|||||||
Long-term
borrowings
|
1,051.1
|
135.0
|
|||||
Repayments
of long-term borrowings
|
(20.0
|
)
|
(26.7
|
)
|
|||
Change
in short-term borrowings
|
(1.5
|
)
|
34.0
|
||||
Debt
issuance costs
|
(7.4
|
)
|
-
|
||||
Proceeds
from issuance of common stock
|
9.3
|
10.8
|
|||||
Acquisitions
of treasury stock
|
(36.1
|
)
|
(2.1
|
)
|
|||
Common
dividends
|
(10.2
|
)
|
(11.1
|
)
|
|||
Other,
net
|
3.0
|
-
|
|||||
Cash
provided by financing activities
|
988.2
|
139.9
|
|||||
Effect
of exchange rate changes on cash
|
0.3
|
(2.3
|
)
|
||||
Net
change in cash and cash equivalents
|
(14.1
|
)
|
(111.9
|
)
|
|||
Cash
and cash equivalents - beginning of period
|
61.0
|
198.7
|
|||||
Cash
and cash equivalents - end of period
|
$
|
46.9
|
$
|
86.8
|
See
accompanying notes to unaudited condensed consolidated financial statements.
Page
5
Ball
Corporation and Subsidiaries
April 2,
2006
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
1.
|
Principles
of Consolidation and Basis of
Presentation
|
The
accompanying unaudited condensed consolidated financial statements include
the
accounts of Ball Corporation and its controlled affiliates (collectively Ball,
the company, we or our) and have been prepared by the company without audit.
Certain information and footnote disclosures, including critical and significant
accounting policies, normally included in financial statements prepared in
accordance with generally accepted accounting principles, have been condensed
or
omitted.
Results
of operations for the periods shown are not necessarily indicative of results
for the year, particularly in view of the seasonality in the packaging segments.
These unaudited condensed consolidated financial statements and accompanying
notes should be read in conjunction with the consolidated financial statements
and the notes thereto included in the company’s Annual Report on Form 10-K
pursuant to Section 13 of the Securities Exchange Act of 1934 for the
fiscal year ended December 31, 2005 (annual report).
The
preparation of financial statements in conformity with generally accepted
accounting principles requires management to make estimates and assumptions
that
affect the reported amounts of assets and liabilities and disclosure of
contingent liabilities at the date of the financial statements, and reported
amounts of revenues and expenses during the reporting period. These estimates
are based on historical experience and various assumptions believed to be
reasonable under the circumstances. Actual results could differ from these
estimates under different assumptions and conditions. However, we believe that
the financial statements reflect all adjustments which are of a normal recurring
nature and are necessary for a fair statement of the results for the interim
period.
Subsequent
to the issuance of its financial statements for the year ended December 31,
2005, the company determined that certain foreign currency exchange losses
had
been inadvertently deferred for the years 2003, 2004 and 2005. As a result,
selling, general and administrative expenses were understated by
$2.5 million, $2.3 million and $1 million in 2005, 2004 and 2003,
respectively. Management has assessed the impact of these adjustments and does
not believe these amounts are material, individually or in the aggregate, to
any
previously issued financial statements or to our expected full year results
of
operations for 2006. A cumulative $5.8 million out-of-period adjustment was
included in selling, general and administrative expenses in the first quarter
of
2006.
Prior
to
the adoption on January 1, 2006, of Statement of Financial Accounting
Standards (SFAS) No. 123 (revised 2004), “Share-Based Payment,” expense
related to stock options was calculated using the intrinsic value method under
the guidelines of Accounting Principles Board (APB) Opinion No. 25, and
therefore was not included in the consolidated statement of earnings. Ball’s
earnings as reported in the first quarter of 2005 included after-tax stock-based
compensation of $1.8 million compared to $2.5 million if the
fair-value-based method had been used. The
pro
forma effect on diluted earnings per share of using the fair-value-based method
was insignificant for the first quarter of 2005. Details about the company’s
2006 share-based compensation expense under SFAS No. 123 (revised 2004) are
available in Note 14.
Certain
prior-year amounts have been reclassified in order to conform to the
current-year presentation.
2.
|
New
Accounting Standards
|
In
May
2005 the Financial Accounting Standards Board (FASB) issued SFAS No. 154,
“Accounting Changes and Error Corrections – a Replacement
of
APB Opinion No. 20 and FASB Statement No. 3.” The new standard changes
the requirements for the accounting and reporting of a change in accounting
principle and applies to all such voluntary changes unless otherwise provided
in
new standards. The previous accounting required that most changes in accounting
principle be recognized in net earnings by including a cumulative effect of
the
change in the period of the change. SFAS No. 154, which was effective for
Ball beginning January 1, 2006, requires retroactive application to prior
period financial statements. There was no effect on Ball’s consolidated
financial statements in the first quarter of 2006 related to the adoption of
SFAS No. 154.
Page
6
Ball
Corporation and Subsidiaries
April 2,
2006
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
2.
|
New
Accounting Standards (continued)
|
In
December 2004 the FASB issued SFAS No. 123 (revised 2004), “Share-Based
Payment.” SFAS No. 123 (revised 2004) is a revision of SFAS No. 123,
“Accounting for Stock-Based Compensation,” and supersedes APB Opinion
No. 25, “Accounting for Stock Issued to Employees.” The new standard, which
was effective for Ball beginning January 1, 2006, establishes accounting
standards for transactions in which an entity exchanges its equity instruments
for goods or services, including stock option and restricted stock grants.
On
March 29, 2005, the Securities and Exchange Commission (SEC) issued Staff
Accounting Bulletin (SAB) No. 107, which summarizes the views of the SEC
staff regarding the interaction between SFAS No. 123 (revised 2004) and
certain SEC rules and regulations and provides the SEC staff’s views regarding
the valuation of share-based payment arrangements for public companies. Upon
the
adoption of the standard, Ball has elected to use the modified prospective
transition method and, at least initially, the Black-Scholes valuation model.
The effects on the company’s consolidated financial statements of adopting SFAS
No. 123 (revised 2004) are discussed in Note 14.
In
November 2004 the FASB issued SFAS No. 151, “Inventory Costs – an amendment
of
ARB No. 43, Chapter 4.” SFAS No. 151 requires abnormal amounts of
idle facility expense, freight, handling costs and wasted material (spoilage)
to
be recognized as current-period charges. It also requires that the allocation
of
fixed production overheads to the costs of conversion be based on the normal
capacity of the production facilities. SFAS No. 151, which was effective
for inventory costs incurred by Ball beginning on January 1, 2006, did not
have a significant impact on Ball’s consolidated financial
statements.
3.
|
Business
Segment Information
|
Ball’s
operations are organized and reviewed by management along its product lines
in
five reportable segments:
Metal
beverage packaging, Americas:
Consists
of operations in the U.S., Canada and Puerto Rico, which manufacture metal
containers, primarily for use in beverage packaging.
Metal
food & household products packaging, Americas:
Consists
of operations in the U.S., Canada and Argentina, which manufacture metal food
cans, aerosol cans, paint cans, custom and specialty cans, as well as plastic
containers used for household products.
Plastic
packaging, Americas:
Consists
of operations in the U.S. and Canada, which manufacture polyethylene
terephthalate (PET) and polypropylene containers, primarily for use in beverage
and food packaging.
Metal
beverage packaging, Europe/Asia:
Consists
of operations in several countries in Europe and the People’s Republic of China
(PRC), which manufacture and sell metal beverage containers in Europe and Asia,
as well as plastic containers in Asia.
Aerospace
and technologies:
Consists
of the manufacture and sale of aerospace and other related products and services
used primarily in the defense, civil space and commercial space
industries.
Prior
periods have been conformed to the current presentation of segments. The
accounting policies of the segments are the same as those in the unaudited
condensed consolidated financial statements. A discussion of the company’s
critical and significant accounting policies can be found in Ball’s annual
report. We also have investments in companies in the U.S., PRC and Brazil,
which
are accounted for under the equity method of accounting and, accordingly, those
results are not included in segment sales or earnings.
Page
7
Ball
Corporation and Subsidiaries
April 2,
2006
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
3.
|
Business
Segment Information (continued)
|
Summary
of Business by Segment
|
Three
Months Ended
|
||||||
($
in millions)
|
April 2,
2006
|
April 3,
2005
|
|||||
Net
Sales
|
|||||||
Metal
beverage packaging, Americas
|
$
|
592.4
|
$
|
544.1
|
|||
Metal
food & household products packaging, Americas
|
189.3
|
184.2
|
|||||
Plastic
packaging, Americas
|
122.4
|
115.8
|
|||||
Metal
beverage packaging, Europe/Asia
|
300.9
|
298.0
|
|||||
Aerospace
and technologies
|
159.9
|
182.0
|
|||||
Net
sales
|
$
|
1,364.9
|
$
|
1,324.1
|
|||
Net
Earnings
|
|||||||
Metal
beverage packaging, Americas
|
$
|
54.5
|
$
|
61.8
|
|||
Metal
food & household products packaging, Americas (a)
|
1.8
|
13.0
|
|||||
Plastic
packaging, Americas
|
1.8
|
3.5
|
|||||
Metal
beverage packaging, Europe/Asia
|
28.6
|
30.3
|
|||||
Aerospace
and technologies
|
9.5
|
8.9
|
|||||
Segment
earnings before interest and taxes
|
96.2
|
117.5
|
|||||
Corporate
undistributed expenses, net
|
(14.6
|
)
|
(6.6
|
)
|
|||
Earnings
before interest and taxes
|
81.6
|
110.9
|
|||||
Interest
expense
|
(23.3
|
)
|
(25.8
|
)
|
|||
Tax
provision
|
(16.7
|
)
|
(29.8
|
)
|
|||
Minority
interests
|
(0.2
|
)
|
(0.2
|
)
|
|||
Equity
in results of affiliates
|
3.2
|
3.5
|
|||||
Net
earnings
|
$
|
44.6
|
$
|
58.6
|
($
in millions)
|
As
of
April 2,
2006
|
As
of
December 31,
2005
|
|||||
Total
Assets
|
|||||||
Metal
beverage packaging, Americas
|
$
|
1,752.2
|
$
|
1,664.4
|
|||
Metal
food & household products packaging, Americas
|
1,259.2
|
445.1
|
|||||
Plastic
packaging, Americas
|
532.9
|
320.9
|
|||||
Metal
beverage packaging, Europe/Asia
|
2,234.9
|
2,122.6
|
|||||
Aerospace
and technologies
|
259.8
|
253.1
|
|||||
Segment
eliminations
|
(492.0
|
)
|
(537.5
|
)
|
|||
Segment
assets
|
5,547.0
|
4,268.6
|
|||||
Corporate
assets, net of eliminations
|
27.6
|
74.8
|
|||||
Total
assets
|
$
|
5,574.6
|
$
|
4,343.4
|
(a) Includes
in 2006 a $2.1 million business consolidation charge discussed in
Note 5.
Page
8
Ball
Corporation and Subsidiaries
April 2,
2006
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
4.
|
Acquisitions
|
On
March 27, 2006, Ball acquired all of the issued and outstanding shares of
U.S. Can Corporation (U.S. Can) for 758,961 common shares of Ball
Corporation (valued at $44.28 per share for a total of $33.6
million). Contemporaneously with the acquisition, Ball refinanced
$586.6 million of U.S. Can debt, including $26.2 million of bond
redemption premiums and fees. The company refinanced the U.S. Can debt at
significantly lower interest rates through the issuance of a new series of
Ball
Corporation senior notes and an increase in Ball Corporation bank debt under
the
new senior credit facilities put in place in the fourth quarter of 2005 (see
Note 11). This acquisition will add to the company’s portfolio of rigid
packaging products and provide a meaningful position in a sizeable product
line.
As a result of this acquisition, Ball became the largest manufacturer of aerosol
cans in North America and now produces aerosol cans, paint cans, plastic
containers and custom and specialty cans in 10 plants in the U.S. Aerosol
cans are also produced in two manufacturing plants in Argentina. The newly
acquired U.S. and Argentinean operations have annual sales of approximately
$600 million. The acquired business is part of Ball’s metal
food and household products packaging, Americas, segment and its results have
been included since the date of
acquisition. Ball also will realize over the next several years approximately
$42 million of tax cash flow benefit related primarily to acquired net
operating loss carryforwards.
On
March 28, 2006, Ball acquired North American plastic bottle container
assets from Alcan Packaging (Alcan) for $180 million cash. The acquired
assets included two plastic container manufacturing plants in the U.S. and
one
in Canada, as well as certain manufacturing equipment and other assets from
other Alcan facilities. This acquisition will strengthen the company’s PET
plastic container business and will complement its food container business.
The
acquired business primarily manufactures and sells barrier polypropylene plastic
bottles used in food packaging and, to a lesser extent, barrier PET plastic
bottles used for beverages and food. The Alcan operations acquired have annual
sales of approximately $140 million. The operations are now part of Ball’s
plastic packaging, Americas, segment and their results have been included since
the date of acquisition.
The
initial consideration for both transactions is subject to closing adjustments
that should be finalized in the second quarter of 2006. The acquisitions have
been accounted for as purchases and, accordingly, their results have been
included in our consolidated financial statements from the acquisition
dates.
Page
9
Ball
Corporation and Subsidiaries
April 2,
2006
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
4.
|
Acquisitions
(continued)
|
Following
is a summary of the net assets acquired, before final closing adjustments,
using
preliminary fair values. The valuation by management of certain assets,
including identification and valuation of acquired intangible assets, and of
liabilities, including development and assessment of associated costs of
consolidation and integration plans, is still in process and therefore, the
actual fair values may vary from the preliminary estimates. The company has
engaged third party experts to value certain assets and liabilities including
inventory, property, plant and equipment, intangible assets and pension and
other post-retirement obligations.
($
in millions)
|
U.S.
Can
(Metal
Food & Household Products Packaging, Americas)
|
Alcan
(Plastic Packaging, Americas)
|
Total
|
|||||||
Cash
|
$
|
0.2
|
$
|
-
|
$
|
0.2
|
||||
Property,
plant and equipment
|
194.3
|
82.3
|
276.6
|
|||||||
Goodwill
|
390.7
|
67.3
|
458.0
|
|||||||
Other
assets, primarily inventories and receivables
|
209.8
|
37.1
|
246.9
|
|||||||
Liabilities
assumed (excluding refinanced debt), primarily current
|
(174.8
|
)
|
(6.7
|
)
|
(181.5
|
)
|
||||
Net
assets acquired
|
$
|
620.2
|
$
|
180.0
|
$
|
800.2
|
The
following unaudited pro forma consolidated results of operations have been
prepared as if the acquisitions had occurred as of January 1 in each of the
periods presented. The pro forma results are not necessarily indicative of
the
actual results that would have occurred had the acquisitions been in effect
for
the periods presented, nor are they necessarily indicative of the results that
may be obtained in the future.
Three
Months Ended
|
|||||||
($
in millions, except per share amounts)
|
April 2,
2006
|
April 3,
2005
|
|||||
Net
sales
|
$
|
1,542.4
|
$
|
1,516.3
|
|||
Net
earnings
|
43.4
|
66.5
|
|||||
Basic
earnings per share
|
0.42
|
0.59
|
|||||
Diluted
earnings per share
|
0.41
|
0.58
|
Pro
forma
adjustments primarily include the after-tax effects of: (1) increased
interest expense related to incremental borrowings used to finance the
acquisitions and (2) increased depreciation expense on plant and equipment
based on increased fair values.
Page
10
Ball
Corporation and Subsidiaries
April 2,
2006
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
5.
|
Business
Consolidation Activities
|
2006
(First Quarter)
Metal
Food & Household Products Packaging, Americas
The
company recorded a pretax charge of $2.1 million ($1.4 million after
tax) in the first quarter to permanently idle a metal food can production line
in its Whitby, Ontario, plant. The charge was comprised of $0.6 million of
employee termination costs, $0.7 million for equipment removal and other
decommissioning costs and $0.8 million for impairment of plant equipment
and related spares and tooling. Production from the line has ceased and other
related activities are expected to be completed by the end of 2006.
2005
(Third and Fourth Quarters)
Metal
Beverage Packaging, Americas
The
company announced in the third quarter of 2005 the commencement of a project
to
upgrade and streamline its North American beverage can end manufacturing
capabilities. The project is expected to be completed in 2008 and will result
in
productivity gains and cost reductions. A pretax charge of $19.3 million
($11.7 million after tax) was recorded in connection with this
project.
Metal
Food & Household Products Packaging, Americas
A
pretax
charge of $8.8 million ($5.9 million after tax) was recorded in the
second quarter of 2005 in connection with the closure of a three-piece food
can
manufacturing plant in Quebec. The pretax charge included $3.2 million for
employee severance, pension and other employee benefit costs and
$5.6 million for decommissioning costs and the write-down to net realizable
value of fixed assets and other costs. In the fourth quarter of 2005, the charge
was partially offset by a $2.2 million gain ($1.5 million after tax)
to adjust the Quebec plant land and building to net realizable value. The land
and building were sold in April 2006 and, other than employee costs to be paid
over future periods, the activities related to the plant closure have been
concluded.
Summary
The
following table summarizes the first quarter 2006 activity related to the 2006
and 2005 business consolidation activities:
($
in millions)
|
Fixed
Assets/
Spare
Parts
|
Employee
Costs
|
Other
|
Total
|
|||||||||
Balance
at December 31, 2005
|
$
|
5.6
|
$
|
10.0
|
$
|
2.0
|
$
|
17.6
|
|||||
Charge
to earnings in first quarter 2006
|
0.8
|
0.6
|
0.7
|
2.1
|
|||||||||
Payments
|
-
|
(1.7
|
)
|
(0.3
|
)
|
(2.0
|
)
|
||||||
Disposal
of spare parts
|
(0.9
|
)
|
-
|
-
|
(0.9
|
)
|
|||||||
Transfers
to assets and liabilities to reflect estimated
realizable values
and foreign exchange effects
|
(0.2
|
)
|
-
|
-
|
(0.2
|
)
|
|||||||
Balance
at April 2, 2006
|
$
|
5.3
|
$
|
8.9
|
$
|
2.4
|
$
|
16.6
|
The
carrying value of fixed assets remaining for sale in connection with business
consolidation activities was $5.3 million at April 2,
2006.
Page
11
Ball
Corporation and Subsidiaries
April 2,
2006
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
6.
|
Receivables
|
A
receivables sales agreement provides for the ongoing, revolving sale of a
designated pool of trade accounts receivable of Ball’s North American packaging
operations, up to $225 million. The agreement qualifies as off-balance
sheet financing under the provisions of SFAS No. 140. Net funds received
from the sale of the accounts receivable totaled $181.9 million at
April 2, 2006, and $210 million at December 31,
2005.
7.
|
Inventories
|
($
in millions)
|
April 2,
2006
|
December 31,
2005
|
|||||
Raw
materials and supplies
|
$
|
319.1
|
$
|
277.4
|
|||
Work
in process and finished goods
|
541.9
|
392.9
|
|||||
$
|
861.0
|
$
|
670.3
|
8.
|
Property,
Plant and Equipment
|
($
in millions)
|
April 2,
2006
|
December 31,
2005
|
|||||
Land
|
$
|
88.6
|
$
|
76.8
|
|||
Buildings
|
735.6
|
702.3
|
|||||
Machinery
and equipment
|
2,503.9
|
2,233.5
|
|||||
Construction
in progress
|
170.6
|
140.8
|
|||||
3,498.7
|
3,153.4
|
||||||
Accumulated
depreciation
|
(1,677.6
|
)
|
(1,596.8
|
)
|
|||
$
|
1,821.1
|
$
|
1,556.6
|
Property,
plant and equipment are stated at historical cost. Depreciation expense amounted
to $51.8 million and $50.4 million for the three months ended
April 2, 2006, and April 3, 2005, respectively.
On
April 1, 2006, there was a fire in the metal beverage can plant in
Hassloch, Germany, which damaged a significant portion of the building and
machinery and equipment. A $34.7 million fixed asset write down was
recorded in the first quarter of 2006, which represented the estimated
impairment of the assets damaged as a result of the fire. The impairment charge
was recorded in accumulated depreciation. We expect the insurance proceeds,
which are based on replacement cost, to exceed the net book value of the damaged
assets. However, as of April 2, 2006, we have only recorded a long-term
receivable equal to the amount of the fixed asset impairment charge. No gain
has
been recorded in the first quarter as result of the fire. Business interruption
recoveries and any gain as a result of the excess of insurance proceeds on
the
property, plant and equipment over the impairment charge will be recognized
in
future applicable periods as replacement
costs and reimbursement amounts are
finalized with the insurance company.
The
remaining change in the net property, plant and equipment balance is the result
of business acquisitions (see Note 4), capital spending and changes in
foreign exchange rates, offset by depreciation.
Page
12
Ball
Corporation and Subsidiaries
April 2,
2006
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
9.
|
Goodwill
|
($
in millions)
|
Metal
Beverage
Packaging,
Americas
|
Metal
Food
&
Household
Products
Packaging,
Americas
|
Plastic
Packaging,
Americas
|
Metal
Beverage
Packaging,
Europe/Asia
|
Total
|
|||||||||||
Balance
at December 31, 2005
|
$
|
279.4
|
$
|
28.2
|
$
|
33.2
|
$
|
917.8
|
$
|
1,258.6
|
||||||
Business
acquisitions (Note 4) and purchase
accounting adjustments
|
-
|
390.7
|
67.9
|
-
|
458.6
|
|||||||||||
Effects
of foreign currency exchange rates
|
-
|
-
|
0.1
|
21.1
|
21.2
|
|||||||||||
Balance
at April 2, 2006
|
$
|
279.4
|
$
|
418.9
|
$
|
101.2
|
$
|
938.9
|
$
|
1,738.4
|
In
accordance with SFAS No. 142, goodwill is not amortized but instead tested
annually for impairment. There has been no goodwill impairment since the
adoption of SFAS No. 142 on January 1, 2002.
10.
|
Intangibles
and Other Assets
|
($
in millions)
|
April 2,
2006
|
December 31,
2005
|
|||||
Investments
in affiliates
|
$
|
69.0
|
$
|
65.4
|
|||
Prepaid
pension and related intangible assets
|
43.7
|
42.3
|
|||||
Intangibles
(net of accumulated amortization of $55.8 at April 2, 2006, and
$52.6
at December 31, 2005)
|
40.9
|
43.1
|
|||||
Deferred
tax asset
|
80.5
|
40.7
|
|||||
Insurance
recoveries (Note 8)
|
34.7
|
-
|
|||||
Other
|
148.4
|
110.9
|
|||||
$
|
417.2
|
$
|
302.4
|
Total
amortization expense of intangible assets amounted to $2.8 million and
$3 million for the first three months of 2006 and 2005,
respectively.
Page
13
Ball
Corporation and Subsidiaries
April 2,
2006
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
11.
|
Debt
and Interest Costs
|
Long-term
debt consisted of the following:
April 2,
2006
|
December 31,
2005
|
||||||||||||
(in
millions)
|
In
Local
Currency
|
In
U.S. $
|
In
Local
Currency
|
In
U.S. $
|
|||||||||
Notes
Payable
|
|||||||||||||
6.875%
Senior Notes, due December 2012 (excluding
premium
of $3.6 in 2006 and $3.8 in 2005)
|
$
|
550.0
|
$
|
550.0
|
$
|
550.0
|
$
|
550.0
|
|||||
6.625%
Senior Notes, due March 2018 (excluding
discount
of $0.9 in 2006)
|
$
|
450.0
|
450.0
|
-
|
-
|
||||||||
Senior
Credit Facilities, due October 2011 (at
variable rates)
|
|
||||||||||||
Term A
Loan, British sterling denominated
|
₤
|
85.0
|
147.6
|
₤
|
85.0
|
146.2
|
|||||||
Term B
Loan, euro denominated
|
€
|
350.0
|
424.2
|
€
|
350.0
|
414.4
|
|||||||
Term C
Loan, Canadian dollar denominated
|
C$
|
149.0
|
127.6
|
C$
|
165.0
|
141.9
|
|||||||
Term D
Loan, U.S. dollar denominated
|
$
|
500.0
|
500.0
|
-
|
-
|
||||||||
U.S.
dollar multi-currency revolver borrowings
|
$
|
150.0
|
150.0
|
$
|
60.0
|
60.0
|
|||||||
Euro
multi-currency revolver borrowings
|
€
|
70.0
|
84.9
|
€
|
50.0
|
59.2
|
|||||||
British
sterling multi-currency revolver borrowings
|
₤
|
20.0
|
34.7
|
₤
|
22.0
|
37.9
|
|||||||
Canadian
dollar multi-currency revolver borrowings
|
-
|
-
|
C$
|
14.0
|
12.0
|
||||||||
European
Bank for Reconstruction and Development Loans
|
|||||||||||||
Floating
rates due October 2009
|
€
|
20.0
|
24.3
|
€
|
20.0
|
23.7
|
|||||||
Industrial
Development Revenue Bonds
|
|||||||||||||
Floating
rates due through 2015
|
$
|
20.0
|
20.0
|
$
|
16.0
|
16.0
|
|||||||
Other
|
Various
|
32.2
|
Various
|
21.6
|
|||||||||
2,545.5
|
1,482.9
|
||||||||||||
Less:
Current portion of long-term debt
|
(11.8
|
)
|
(9.6
|
)
|
|||||||||
$
|
2,533.7
|
$
|
1,473.3
|
On
March 27, 2006, Ball expanded its senior secured credit facilities with the
addition of a new $500 million Term D Loan facility due in
installments through October 2011. Also on March 27, 2006, Ball issued at a
price of 99.799% $450 million of new 6.625% senior notes (effective yield
to maturity of 6.65 percent) due in March 2018. The proceeds from these
financings were used to refinance existing U.S. Can debt with Ball Corporation
debt at lower interest rates, acquire certain North American plastic container
net assets from Alcan and reduce seasonal working capital debt.
At
April 2, 2006, approximately $433 million was available under the
multi-currency revolving credit facilities, which provide for up to
$750 million in U.S. dollar equivalents. The company also had short-term
uncommitted credit facilities of up to $260 million at April 2, 2006,
of which $107.2 million was outstanding and due on demand.
Page
14
Ball
Corporation and Subsidiaries
April 2,
2006
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
11. Debt
and Interest Costs (continued)
The
notes
payable are guaranteed on a full, unconditional and joint and several basis
by
certain of the company’s wholly owned domestic subsidiaries. The notes payable
also contain certain covenants and restrictions including, among other things,
limits on the incurrence of additional indebtedness and limits on the amount
of
restricted payments, such as dividends and share repurchases. Exhibit 20
contains unaudited condensed, consolidating financial information for the
company, segregating the guarantor subsidiaries and non-guarantor subsidiaries.
Separate financial statements for the guarantor subsidiaries and the
non-guarantor subsidiaries are not presented because management has determined
that such financial statements would not be material to investors.
The
company was in compliance with all loan agreements at April 2, 2006, and
has met all debt payment obligations. The U.S. note agreements, bank credit
agreement and industrial development revenue bond agreements contain certain
restrictions relating to dividend payments, share repurchases, investments,
financial ratios, guarantees and the incurrence of additional
indebtedness.
12.
|
Income
Taxes
|
As
previously reported in the company’s 2005 annual report, in connection with the
Internal Revenue Service’s (IRS) examination of Ball’s consolidated income tax
returns for the tax years 2000 through 2003, the IRS has proposed to disallow
Ball’s deductions of interest expense incurred on loans under a company-owned
life insurance plan that has been in place for more than 19 years. Ball
believes that its interest deductions will be sustained as filed and, therefore,
no provision for loss has been accrued. The IRS’s proposed adjustments would
result in an increase in taxable income for the years 1999 through 2003 of
$46.7 million and a corresponding increase in taxable income for subsequent
tax years 2004 and 2005 in the amount of $20.2 million with a corresponding
increase in aggregate tax expense of approximately $27 million plus any
related interest expense and penalties. The examination reports for the 2000
to
2003 examinations have been forwarded to the appeals division of the IRS, and
no
further action has taken place to change Ball’s position.
Page
15
Ball
Corporation and Subsidiaries
April 2,
2006
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
13.
|
Employee
Benefit Obligations
|
($
in millions)
|
April 2,
2006
|
December 31,
2005
|
|||||
Total
defined benefit pension liability
|
$
|
556.7
|
$
|
529.9
|
|||
Less
current portion
|
(12.8
|
)
|
(39.2
|
)
|
|||
Long-term
defined benefit pension liability
|
543.9
|
490.7
|
|||||
Retiree
medical and other post-employment benefits
|
172.5
|
141.1
|
|||||
Deferred
compensation plans
|
132.3
|
130.4
|
|||||
Other
|
15.1
|
22.0
|
|||||
$
|
863.8
|
$
|
784.2
|
Components
of net periodic benefit cost associated with the company’s defined benefit
pension plans were:
Three
Months Ended
|
|||||||||||||||||||
April 2,
2006
|
April 3,
2005
|
||||||||||||||||||
($
in millions)
|
U.S.
|
Foreign
|
Total
|
U.S.
|
Foreign
|
Total
|
|||||||||||||
Service
cost
|
$
|
7.1
|
$
|
2.2
|
$
|
9.3
|
$
|
6.0
|
$
|
2.2
|
$
|
8.2
|
|||||||
Interest
cost
|
10.9
|
6.5
|
17.4
|
10.0
|
7.3
|
17.3
|
|||||||||||||
Expected
return on plan assets
|
(12.0
|
)
|
(3.8
|
)
|
(15.8
|
)
|
(11.5
|
)
|
(3.7
|
)
|
(15.2
|
)
|
|||||||
Amortization
of prior service cost
|
1.3
|
(0.1
|
)
|
1.2
|
1.2
|
−
|
1.2
|
||||||||||||
Recognized
net actuarial loss
|
4.9
|
0.8
|
5.7
|
3.9
|
0.5
|
4.4
|
|||||||||||||
Net
periodic benefit cost
|
$
|
12.2
|
$
|
5.6
|
$
|
17.8
|
$
|
9.6
|
$
|
6.3
|
$
|
15.9
|
Contributions
to the company’s defined benefit pension plans were $12.3 million in the
first three months of 2006. The total contributions to these funded plans are
expected to be approximately $76 million for the full year. Actual
contributions may vary upon revaluation of the plans’ liabilities later in
2006.
Page
16
Ball
Corporation and Subsidiaries
April 2,
2006
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
14. Shareholders’
Equity and Comprehensive Earnings
Accumulated
Other Comprehensive Loss
Accumulated
other comprehensive loss includes the cumulative effect of foreign currency
translation, additional minimum pension liability and realized and unrealized
gains and losses on derivative instruments receiving cash flow hedge accounting
treatment.
($
in millions)
|
Foreign
Currency
Translation
|
Minimum
Pension
Liability(a)
(net
of tax)
|
Effective
Financial
Derivatives(b)
(net
of tax)
|
Accumulated
Other
Comprehensive
Loss
|
|||||||||
December 31,
2005
|
$
|
74.6
|
$
|
(169.9
|
)
|
$
|
(5.4
|
)
|
$
|
(100.7
|
)
|
||
Change
|
9.0
|
-
|
(1.9
|
)
|
7.1
|
||||||||
April 2,
2006
|
$
|
83.6
|
$
|
(169.9
|
)
|
$
|
(7.3
|
)
|
$
|
(93.6
|
)
|
(a)
|
The
minimum pension liability is adjusted annually as of
December 31.
|
(b)
|
Refer
to Item 3, “Quantitative and Qualitative Disclosures About Market
Risk,” for a discussion of the company’s use of derivative financial
instruments.
|
Comprehensive
Earnings
Three
Months Ended
|
|||||||
($
in millions)
|
April 2,
2006
|
April 3,
2005
|
|||||
Net
earnings
|
$
|
44.6
|
$
|
58.6
|
|||
Foreign
currency translation adjustment
|
9.0
|
(29.1
|
)
|
||||
Effect
of derivative instruments
|
(1.9
|
)
|
2.7
|
||||
Comprehensive
earnings
|
$
|
51.7
|
$
|
32.2
|
Stock-Based
Compensation Programs
Effective
January 1, 2006, Ball adopted SFAS No. 123 (revised 2004), “Share
Based Payment,” which is a revision of SFAS No. 123 and supersedes APB
Opinion No. 25. The new standard establishes accounting standards for
transactions in which an entity exchanges its equity instruments for goods
or
services, including stock option and restricted stock grants. The major
differences for Ball are that (1) expense is now recorded in the
consolidated statement of earnings for the fair value of new stock option grants
and nonvested portions of grants made prior to January 1, 2006, and
(2) the company’s deposit share program (discussed below) is no longer a
variable plan that is marked to current market value each month through
earnings. Upon adoption of SFAS No. 123 (revised 2004), Ball has chosen to
use the modified prospective transition method and, at least initially, the
Black-Scholes valuation model.
Page
17
Ball
Corporation and Subsidiaries
April 2,
2006
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
14.
|
Shareholders’
Equity and Comprehensive Earnings (continued)
|
The
company has shareholder approved stock option plans under which options to
purchase shares of Ball common stock have been granted to officers and employees
at the market value of the stock at the date of grant. In general, options
are
exercisable in four equal installments commencing one year from the date of
grant. The options terminate 10 years from the date of grant. There
were no stock options granted during the quarter ended April 2, 2006.
A
summary
of stock option activity for the three months ended April 2, 2006,
follows:
Outstanding
Options
|
Nonvested
Options
|
||||||||||||
Number
of
Shares
|
Weighted
Average
Exercise
Price
|
Number
of
Shares
|
Weighted
Average
Grant
Date
Fair
Value
|
||||||||||
Beginning
of year
|
4,811,602
|
$
|
21.68
|
954,195
|
$
|
9.41
|
|||||||
Exercised
|
(263,331
|
)
|
14.63
|
-
|
|||||||||
Canceled/forfeited
|
(5,975
|
)
|
30.05
|
(5,975
|
)
|
9.54
|
|||||||
End
of period
|
4,542,296
|
22.08
|
948,220
|
9.40
|
|||||||||
Vested
and exercisable, end of period
|
3,594,076
|
20.08
|
|||||||||||
Reserved
for future grants
|
7,051,104
|
The
weighted average remaining contractual term for all options outstanding at
April 2, 2006, was six years and the aggregate intrinsic value (difference
in exercise price and closing price at that date) was $98.8 million. The
weighted average remaining contractual term for options vested and exercisable
at April 2, 2006, was 5.6 years and the aggregate intrinsic value
was $85.4 million. The company received $3.9 million from options
exercised during the three months ended April 2, 2006. The intrinsic value
associated with these exercises was $7.6 million and the associated tax
benefit of $3 million was reported as other financing activities in the
consolidated statement of cash flows. No options were vested or granted during
the quarter ended April 2, 2006.
In
addition to stock options, the company issues to certain employees restricted
shares which vest over various periods but generally in equal installments
over
five years. Compensation cost is recorded based upon the fair value of the
shares at the grant date. The adoption of SFAS No. 123 (revised 2004) did
not change the accounting for compensation cost for the company’s normal
restricted share program.
To
encourage certain senior management employees and outside directors to invest
in
Ball stock, Ball adopted a deposit share program in March 2001 (subsequently
amended and restated in April 2004) that matches purchased shares with
restricted shares. In general, restrictions on the matching shares lapse at
the
end of four years from date of grant, or earlier if established share ownership
guidelines are met, assuming the relevant qualifying purchased shares are not
sold or transferred prior to that time. Through December 31, 2005, under
the principles of APB Opinion 25, this plan was accounted for as a variable
plan
where compensation expense was recorded based upon the current market price
of
the company’s common stock until restrictions lapsed. Upon adoption of SFAS
No. 123 (revised 2004) on January 1, 2006, grants under the plan are
accounted for as equity awards and compensation expense is now recorded based
upon the fair value of the shares at the grant date.
For
the
three months ended April 2, 2006, the company recognized pretax expense of
$3.1 million ($1.9 million after tax) for share-based compensation
arrangements, which represented $0.02 per basic and diluted share. At
April 2, 2006, there was $19.4 million of total unrecognized
compensation costs related to nonvested share-based compensation arrangements.
This cost is expected to be recognized in earnings over a weighted-average
period of 2.6 years.
Page
18
Ball
Corporation and Subsidiaries
April 2,
2006
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
15. Earnings
Per Share
Three
Months Ended
|
|||||||
($
in millions, except per share amounts)
|
April 2,
2006
|
April 3,
2005
|
|||||
Diluted
Earnings per Share:
|
|||||||
Net
earnings
|
$
|
44.6
|
$
|
58.6
|
|||
Weighted
average common shares (000s)
|
103,245
|
111,628
|
|||||
Effect
of dilutive stock options
|
1,808
|
2,408
|
|||||
Weighted
average shares applicable to diluted earnings per
share
|
105,053
|
114,036
|
|||||
Diluted
earnings per share
|
$
|
0.43
|
$
|
0.51
|
All
of
the company’s outstanding options have been included in the diluted earnings per
share calculation for the first quarters of 2006 and 2005 because they were
dilutive (i.e., the exercise price was lower than the average closing market
price of common stock for the period). Information needed to compute basic
earnings per share is provided in the consolidated statements of
earnings.
16.
|
Contingencies
|
The
company is subject to various risks and uncertainties in the ordinary course
of
business due, in part, to the competitive nature of the industries in which
the
company participates. We do business in countries outside the U.S., have
changing commodity prices for the materials used in the manufacture of our
packaging products and participate in changing capital markets. Where management
considers it warranted, we reduce these risks and uncertainties through the
establishment of risk management policies and procedures, including, at times,
the use of certain derivative financial instruments.
From
time
to time, the company is subject to routine litigation incident to its
businesses. Additionally, the U.S. Environmental Protection Agency has
designated Ball as a potentially responsible party, along with numerous other
companies, for the cleanup of several hazardous waste sites. Our information
at
this time does not indicate that these matters will have a material adverse
effect upon the liquidity, results of operations or financial condition of
the
company.
Due
to
political and legal uncertainties in Germany, no nationwide system for returning
beverage containers was in place at the time a mandatory deposit was imposed
in
January 2003 and nearly all retailers stopped carrying beverages in
non-refillable containers. During 2003 and 2004, we responded to the resulting
lower demand for beverage cans by reducing production at our German plants,
implementing aggressive cost reduction measures and increasing exports from
Germany to other countries in the region served by Ball Packaging Europe. We
also closed a plant in the United Kingdom, shut down a production line in
Germany, delayed capital investment projects in France and Poland and converted
one of our steel can production lines in Germany to aluminum in order to
facilitate additional can exports from Germany. In 2004 the German parliament
adopted a new packaging ordinance, imposing a 25 eurocent deposit on all one-way
glass, PET and metal containers for water, beer and carbonated soft drinks.
As
of May 1, 2006, all retailers must redeem all returned one-way containers
as long as they sell such containers. Major retailers in Germany have begun
the
process of implementing a returnable system for one-way containers since they,
along with fillers, now appear to accept the deposit. The retailers and the
filling and packaging industries have formed a committee to design a nationwide
recollection system and several retailers have begun to order reverse vending
machines in order to streamline the recollection system.
Page
19
Ball
Corporation and Subsidiaries
April 2,
2006
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
17.
|
Indemnifications
and Guarantees
|
During
the normal course of business, the company or its appropriate consolidated
direct or indirect subsidiaries have made certain indemnities, commitments
and
guarantees under which the specified entity may be required to make payments
in
relation to certain transactions. These indemnities, commitments and guarantees
include indemnities to the customers of the subsidiaries in connection with
the
sales of their packaging and aerospace products and services, guarantees to
suppliers of direct or indirect subsidiaries of the company guaranteeing the
performance of the respective entity under a purchase agreement, indemnities
for
liabilities associated with the infringement of third party patents, trademarks
or copyrights under various types of agreements, indemnities to various lessors
in connection with facility, equipment, furniture and other personal property
leases for certain claims arising from such leases, indemnities to governmental
agencies in connection with the issuance of a permit or license to the company
or a subsidiary, indemnities pursuant to agreements relating to certain joint
ventures, indemnities in connection with the sale of businesses or substantially
all of the assets and specified liabilities of businesses, and indemnities
to
directors, officers and employees of the company to the extent permitted under
the laws of the State of Indiana and the United States of America. The duration
of these indemnities, commitments and guarantees varies, and in certain cases,
is indefinite. In addition, the majority of these indemnities, commitments
and
guarantees do not provide for any limitation on the maximum potential future
payments the company could be obligated to make. As such, the company is unable
to reasonably estimate its potential exposure under these items.
The
company has not recorded any liability for these indemnities, commitments and
guarantees in the accompanying consolidated balance sheets. The company does,
however, accrue for payments under promissory notes and other evidences of
incurred indebtedness and for losses for any known contingent liability,
including those that may arise from indemnifications, commitments and
guarantees, when future payment is both reasonably determinable and probable.
Finally, the company carries specific and general liability insurance policies
and has obtained indemnities, commitments and guarantees from third party
purchasers, sellers and other contracting parties, which the company believes
would, in certain circumstances, provide recourse to any claims arising from
these indemnifications, commitments and guarantees.
The
company’s senior notes and senior credit facilities are guaranteed on a full,
unconditional and joint and several basis by certain of the company’s wholly
owned domestic subsidiaries. Foreign tranches of the senior credit
facilities are similarly guaranteed by certain of the company’s wholly owned
foreign subsidiaries. These guarantees are required in support of the notes
and
credit facilities referred to above, are co-terminous with the terms of the
respective note indentures and credit agreement and would require performance
upon certain events of default referred to in the respective guarantees. The
maximum potential amounts which could be required to be paid under the
guarantees are essentially equal to the then outstanding principal and interest
under the respective notes and credit agreement, or under the applicable
tranche. The company is not in default under the above notes or credit
facilities.
Ball
Capital Corp. II is a separate, wholly owned corporate entity created for
the purchase of receivables from certain of the company’s wholly owned
subsidiaries. Ball Capital Corp. II’s assets will be available first to
satisfy the claims of its creditors. The company has provided an undertaking
to
Ball Capital Corp. II in support of the sale of receivables to a commercial
lender or lenders which would require performance upon certain events of default
referred to in the undertaking. The maximum potential amount which could be
paid
is equal to the outstanding amounts due under the accounts receivable financing
(see Note 6). The company, the relevant subsidiaries and Ball Capital
Corp. II are not in default under the above credit
arrangement.
From
time
to time, the company is subject to claims arising in the ordinary course of
business. In the opinion of management, no such matter, individually or in
the
aggregate, exists which is expected to have a material adverse effect on the
company’s consolidated results of operations, financial position or cash
flows.
Page
20
Item 2. MANAGEMENT’S
DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF
OPERATIONS
Management’s
discussion and analysis should be read in conjunction with the unaudited
condensed consolidated financial statements and the accompanying notes. Ball
Corporation and its subsidiaries are referred to collectively as “Ball” or the
“company” or “we” and “our” in the following discussion and
analysis.
BUSINESS
OVERVIEW
Ball
Corporation is one of the world’s leading suppliers of metal and plastic
packaging to the beverage, food and household products industries. Our packaging
products are produced for a variety of end uses and are manufactured
in plants around the world. We also supply aerospace and other technologies
and services to governmental and commercial customers.
We
sell
our packaging products primarily to major beverage and food producers and
producers of household use products with which we or the companies we have
acquired have developed long-term customer relationships. This is evidenced
by
our high customer retention and our large number of long-term supply contracts.
While we have diversified our customer base, we do sell a majority of our
packaging products to relatively few major beverage and food companies in North
America, Europe, the People’s Republic of China (PRC) and Argentina, as do our
equity joint ventures in Brazil, the U.S. and the PRC. We also purchase raw
materials from relatively few suppliers. Because of our customer and supplier
concentration, our business, financial condition and results of operations
could
be adversely affected by the loss of a major customer or supplier or a change
in
a supply agreement with a major customer or supplier, although our long-term
relationships and contracts mitigate these risks.
In
the
rigid packaging industry, sales and earnings can be improved by reducing costs,
developing new products, volume expansion and increasing pricing. In 2005 we
commenced a project to upgrade and streamline our North American beverage can
end manufacturing capabilities, a project that will result in productivity
gains
and cost reductions. While the U.S. and Canadian beverage container
manufacturing industry is relatively mature, the European, PRC and Brazilian
beverage can markets are growing (excluding the effects of the German mandatory
deposit discussed in Note 16 to the consolidated financial statements) and
are expected to continue to grow. We are capitalizing on this growth by
continuing to reconfigure some of our European can manufacturing lines and
by
having constructed a new beverage can manufacturing plant in Belgrade,
Serbia.
Ball’s
consolidated earnings are exposed to foreign exchange rate fluctuations. We
attempt to mitigate this exposure through the use of derivative financial
instruments, as discussed in “Quantitative and Qualitative Disclosures About
Market Risk” within Item 3 of this report.
As
part
of our packaging strategy, we are focused on developing and marketing new and
existing products that meet the ever-expanding needs of our beverage and food
customers. These innovations include new shapes, sizes, opening features and
other functional benefits of both metal and plastic packaging. This packaging
development activity helps us maintain and expand our supply positions with
major beverage, food and household products customers.
The
primary customers for the products and services provided by our aerospace and
technologies segment are U.S. government agencies or their prime contractors.
It
is possible that federal budget reductions and priorities, or changes in agency
budgets, could limit future funding and new contract awards or delay or prolong
contract performance.
We
recognize sales under long-term contracts in the aerospace and technologies
segment using the cost-to-cost, percentage of completion method of accounting.
Our present contract mix consists of approximately two-thirds cost-plus
contracts, which are billed at our costs plus an agreed upon and/or earned
profit component, and approximately one-third fixed price contracts. We
include time and material contracts in the fixed price category because such
contracts typically provide for the sale of engineering labor at fixed hourly
rates.
Page
21
Throughout
the period of contract performance, we regularly reevaluate and, if necessary,
revise our estimates of total contract revenue, total contract cost and progress
toward completion. Because of contract payment schedules, limitations on
funding
and other contract terms, our sales and accounts receivable for this segment
include amounts that have been earned but not yet billed.
Management
uses various measures to evaluate company performance. The primary financial
measures we use are earnings before interest and taxes (EBIT), earnings before
interest, taxes, depreciation and amortization (EBITDA), diluted earnings per
share, economic value added (operating earnings, as defined by the company,
less
our cost of capital), operating cash flow and free cash flow (generally defined
by the company as cash flow from operating activities less capital
expenditures). These financial measures may be adjusted at times for items
that
affect comparability between periods. Nonfinancial measures in the packaging
segments include production spoilage rates, quality control measures, safety
statistics and production and shipment volumes. Additional measures used to
evaluate performance in the aerospace and technologies segment include contract
revenue realization, award and incentive fees realized, proposal win rates
and
backlog (including awarded, contracted and funded backlog).
We
recognize that attracting and retaining quality employees is critically
important to the success of Ball and, because of this, we strive to pay
employees competitively and encourage their prudent ownership of the company’s
common stock. For most management employees, a meaningful portion of
compensation is at risk as an incentive, dependent upon economic value added
operating performance. For more senior positions, more compensation is at risk.
Through our employee stock purchase plan and 401(k) plan, which matches employee
contributions with Ball common stock, many employees, regardless of
organizational level, have opportunities to participate as Ball
shareholders.
RECENT
DEVELOPMENTS
On
March 27, 2006, Ball acquired all of the issued and outstanding shares of
U.S. Can Corporation (U.S. Can) for 758,961 common shares of Ball
Corporation (valued at $44.28 per share for a total of $33.6 million).
Contemporaneously with the acquisition, Ball refinanced $586.6 million of
U.S. Can debt, including $26.2 million of bond redemption premiums and
fees. This acquisition adds to the company’s portfolio of rigid packaging
products and provides a meaningful position in a sizeable product line. As
a
result of this acquisition, Ball became the largest manufacturer of aerosol
cans
in North America and now manufactures aerosol cans, paint cans, plastic
containers and custom and specialty cans in 10 plants in the U.S. Aerosol
cans are also produced in two manufacturing plants in Argentina. The newly
acquired U.S. and Argentinean operations have annual sales of approximately
$600 million. The acquired business is part of Ball’s metal food and
household products packaging, Americas, segment and its results have been
included since the date of acquisition. Ball also will realize over the next
several years approximately $42 million of tax cash flow benefit related to
acquired net operating loss carryforwards.
On
March 28, 2006, Ball acquired North American plastic bottle container
assets from Alcan Packaging (Alcan) for $180 million cash. This acquisition
will strengthen the company’s PET plastic container business and will complement
its food container business. The acquired assets included two plastic container
manufacturing plants in the U.S. and one in Canada, as well as certain
manufacturing equipment and other assets from other Alcan facilities. The
acquired business primarily manufactures and sells barrier polypropylene plastic
bottles used in food packaging and, to a lesser extent, barrier PET plastic
bottles used for beverages and food. The Alcan operations acquired have annual
sales of approximately $140 million. The operations are now part of Ball’s
plastic packaging, Americas, segment and their results have been included since
the date of acquisition.
The
initial consideration for both transactions is subject to closing adjustments
that should be finalized in the second quarter of 2006.
The
company refinanced U.S. Can’s debt at significantly lower interest rates through
the issuance by Ball Corporation of $450 million of new senior notes and a
$500 million increase in bank debt under the new senior credit facilities
put in place in the fourth quarter of 2005. The proceeds of these financings
were also used to acquire the Alcan operations and to reduce seasonal working
capital debt.
Page
22
CONSOLIDATED
SALES AND EARNINGS
The
company has determined that it has five reportable segments organized along
a
combination of product lines and geographic areas: (1) metal beverage
packaging, Americas, (2) metal food and household products packaging,
Americas, (3) plastic packaging, Americas, (4) metal beverage
packaging, Europe/Asia and (5) aerospace and technologies. We also have
investments in companies in the U.S., the PRC and Brazil, which are accounted
for using the equity method of accounting and, accordingly, those results are
not included in segment sales or earnings.
Metal
Beverage Packaging, Americas
The
metal
beverage packaging, Americas, segment consists of operations located in the
U.S., Canada and Puerto Rico, which manufacture metal container products used
primarily in beverage packaging. This segment accounted for 43 percent of
consolidated net sales in the first three months of 2006 (41 percent in
2005). Sales were 9 percent higher in 2006 than in 2005 as a result of
higher sales volumes and prices. Higher selling prices are primarily the result
of higher raw material costs passed through to our customers. Sales in the
first
quarter of 2005 were also negatively affected by poor weather and general
softness in the beer and soft drink markets.
Segment
earnings of $54.5 million in the first quarter of 2006 were lower than the
prior year earnings of $61.8 million. Contributing to the lower earnings
were higher energy and freight costs, which began to escalate in the second
quarter of 2005, and which have not been fully passed through in selling
prices.
We
continue to focus efforts on the growing custom beverage can business, which
includes cans of different shapes, diameters and fill volumes, and cans with
added functional attributes for new products and product line
extensions.
During
the first quarter of 2006, we
completed the conversion of a line in our Monticello, Indiana, plant from
12-ounce can manufacturing to a line capable of producing other
sizes.
Metal
Food & Household Products Packaging, Americas
The
metal
food and household products packaging, Americas, segment consists of operations
located in the U.S., Canada and Argentina. With the acquisition of U.S. Can
(discussed in the “Recent Developments” section), the segment has added to its
metal food can manufacturing the production of aerosol cans, paint cans, certain
plastic containers and custom and specialty cans.
Segment
sales in the first quarter of 2006 comprised 14 percent of consolidated net
sales (14 percent in 2005). This percentage is expected to grow in 2006 as
a result of the U.S. Can acquisition. First quarter 2006 sales were
3 percent higher than in the first quarter of 2005 due to the pass through
of higher raw material costs and the inclusion of one week’s sales from the
acquisition, offset by lower volumes. Higher volumes in the first quarter of
2005 included pre-buying by our customers in anticipation of announced steel
price increases.
Segment
earnings were $1.8 million in the first quarter of 2006 compared to
$13 million in the same period last year. The first quarter of 2006
included a pretax charge of $2.1 million ($1.4 million after tax) for
employee benefit and decommissioning costs related to the shut down of a metal
food can manufacturing line in Ball’s Whitby, Ontario, plant. While higher
manufacturing, freight, utility and other direct material costs contributed
to
lower segment earnings in 2006, the first quarter of 2005 was an unusually
profitable quarter as a result of the pre-buying by customers in anticipation
of
announced steel price increases.
Additional
details regarding business consolidation activities are available in Note 5
accompanying the unaudited condensed consolidated financial statements included
within Item 1 of this report.
Page
23
Plastic
Packaging, Americas
The
plastic packaging, Americas, segment consists of operations located in the
U.S.
and Canada which manufacture polyethylene terephthalate (PET) and polypropylene
plastic container products used mainly in beverage and food packaging. Segment
sales, which accounted for 9 percent of consolidated net sales in the first
quarter of 2006 (9 percent in 2005), were 6 percent higher than in the
same period in 2005. The segment sales increase in the first quarter was
related
to higher plastic bottle volumes and the pass through to our customers of
higher
raw material costs. We continue to focus development efforts in the custom
hot-fill and beer container markets. Segment earnings of $1.8 million
in the first three months of 2006 were lower than 2005 earnings of
$3.5 million, primarily as a result of energy cost increases and the timing
of resin cost increases.
Metal
Beverage Packaging, Europe/Asia
The
metal
beverage packaging, Europe/Asia, segment includes metal beverage packaging
products manufactured and sold in Europe and Asia as well as plastic containers
manufactured and sold in Asia. This segment accounted for 22 percent of
consolidated net sales in the first three months of 2006 (22 percent in
2005). Segment sales in the first quarter of 2006 were essentially flat compared
to the prior year, with higher sales volumes in Europe and Asia being offset
by
the impact of weakened foreign currency exchange rates. Segment earnings were
$28.6 million in the first three months of 2006 compared to
$30.3 million in 2005. The first quarter of 2005 included a
$3.4 million expense for the write off of the remaining carrying value of
an equity investment in the PRC. Segment earnings in 2006 were lower than in
2005 due to higher raw material, freight and energy costs, and price compression
in the PRC, partially offset by effective manufacturing cost controls. In
addition, first quarter 2006 earnings were negatively affected compared to
2005
by approximately $2 million impact from the weakened euro against the U.S.
dollar. We are implementing cost recovery surcharges with our European customers
to help offset increases in metal, energy and other costs.
On
April 1, 2006, there was a fire in a metal beverage can plant in Hassloch,
Germany, which damaged a significant portion of the building and machinery
and
equipment. While the company currently believes that it will be able to support
its customers’ needs in the very near term, it is too early to predict the
disruption this may have on the company’s business, particularly during the
summer months. A $34.7 million fixed asset write down was recorded in the
first quarter of 2006, which represented the estimated impairment of the assets
damaged as a result of the fire. We expect the insurance proceeds, which are
based on replacement cost, to exceed the net book value of the damaged assets.
However, as of April 2, 2006, we have only recorded a long-term receivable
equal to the amount of the fixed asset impairment charge. No gain has been
recorded in the first quarter as a result of the fire. Business interruption
recoveries and any gain as a result of the excess of proceeds on the property,
plant and equipment over the impairment charge will be recognized in future
applicable periods as replacement costs and reimbursement amounts are finalized
with the insurance company.
Aerospace
and Technologies
Aerospace
and technologies segment sales, which represented 12 percent of
consolidated net sales in the first quarter of 2006 (14 percent in 2005),
were 12 percent lower than in 2005 due largely to contracts being completed
during the quarter, as well as the impact of government funding reductions
and
program delays. Segment earnings were $9.5 million in the first three
months of 2006 compared to $8.9 million in 2005, which included an expense
of $3.8 million for the write down to net realizable value of an equity
investment in an aerospace company. That investment was sold in October 2005.
Earnings in the first quarter of 2006 were negatively affected by the lower
sales due to program delays and increased nonrecoverable pension
costs.
In
March
2006 Ball was selected as prime contractor by the U.S. Air Force Space and
Missile Systems Center for the Space Test Program’s Standard Interface Vehicle.
The goal of this program is to decrease the cost and increase the flexibility
of
small satellites used for defense missions. Ball and its teammates will provide
a small spacecraft valued at approximately $26 million, with an option for
up to five additional spacecraft.
Contracted
backlog in the aerospace and technologies segment at April 2, 2006, was
$773 million compared to a backlog of $761 million at
December 31, 2005. Comparisons of backlog are not necessarily indicative of
the trend of future operations.
Page
24
For
additional information on our segment operations, see the Summary of Business
by
Segment in Note 3 accompanying the unaudited condensed consolidated financial
statements included within Item 1 of this report.
Selling,
General and Administrative
Selling,
general and administrative expenses were $70.6 million in the first quarter
of 2006 compared to $63 million for the same period in 2005. Subsequent to
the issuance of its financial statements for the year ended December 31,
2005, the company determined that certain foreign currency exchange losses
had
been inadvertently deferred for the years 2003, 2004 and 2005. Since the amounts
were not material, individually or in the aggregate, to any previously issued
financial statements or to our expected full year results of operations for
2006, a cumulative $5.8 million out-of-period adjustment has been included
in selling, general and administrative expenses in the first quarter of
2006.
The
first
quarter of 2005 included $7.2 million for the write down of PRC and
aerospace equity investments. While similar charges did not occur in 2006,
other
costs were higher in 2006 compared to 2005, none of which were individually
significant.
Interest
and Taxes
Consolidated
interest expense was $23.3 million for the first three months of 2006
compared to $25.8 million in the same period of 2005. The lower expense in
2006 was due to the replacement of some higher cost debt in the U.S. with lower
cost debt in Europe and Canada.
The
consolidated effective income tax rate was approximately 29 percent for the
first three months of 2006 compared to 35 percent for the same period in
2005. The tax rate was higher in 2005 primarily due to the fact that no benefit
was provided in respect of the equity investment write downs in the first
quarter of 2005. The $3.8 million write down of the aerospace investment is
not tax deductible while the realization of tax deductibility of the
$3.4 million PRC write down, which will be a capital loss, is not
reasonably assured as the company does not have, nor does it anticipate, any
capital gains to utilize the losses. In addition, the 2006 effective tax rate
was lower due primarily to a $1.4 million tax benefit recorded as a
result of the settlement of certain tax matters.
There
has
been no change in connection with the Internal Revenue Service’s (IRS)
examination of Ball’s consolidated income tax returns for the tax years 2000
through 2003 that would impact Ball’s position that it will sustain its
deductions of interest expense incurred on loans under a company-owned life
insurance plan that has been in place for more than 19 years. Therefore, no
provision for loss has been accrued for the IRS’s proposed disallowance. The
total potential liability for the audited years 1999 through 2003 and unaudited
years 2004 through 2005 is approximately $27 million, excluding related
penalties and interest. See Note 12 to the consolidated financial
statements within Item 1 of this report for additional
information.
NEW
ACCOUNTING PRONOUNCEMENTS
For
information regarding recent accounting pronouncements, see Note 2 to the
unaudited condensed consolidated financial statements within Item 1 of this
report.
FINANCIAL
CONDITION, LIQUIDITY AND CAPITAL RESOURCES
Cash
Flows and Capital Expenditures
Cash
flow
used in operations was $171.8 million in the first three months of 2006
compared to $161 million in the first three months of 2005.
The
first quarter of 2005 included $108.5 million for the prepayment of a
common stock repurchase agreement, which was used to acquire shares in the
second quarter of that year. Negatively impacting 2006 cash flow from operations
were lower earnings and higher working capital levels in Europe and aerospace
and technologies compared to the prior year. The changes in these working
capital items reflected seasonality and timing of customer
purchases.
Page
25
Based
on
information currently available, we estimate 2006 capital spending to be
approximately $300 million compared to 2005 spending of
$291.7 million. The 2006 estimate includes capital spending related to the
acquired plants but excludes spending for the replacement of the fire-damaged
assets in Germany which is expected to be covered by insurance
proceeds.
Debt
Facilities and Refinancing
Interest-bearing
debt increased to $2,652.7 million at April 2, 2006, compared to
$1,776 million at December 31, 2005. This increase includes the
issuance by Ball Corporation of $450 million of 6.625% senior notes due in
2018 and a $500 million increase in bank debt under Ball Corporation’s new
senior credit facilities put in place in the fourth quarter of 2005. The
proceeds from these financings were used to refinance existing U.S. Can debt
at
lower interest rates, acquire certain assets of Alcan and reduce seasonal
working capital debt.
We
intend
to emphasize debt reduction during the remainder of 2006 and, subject to foreign
currency exchange rate fluctuations, expect to end the year with debt
$350 million to $400 million lower than at April 2, 2006. Our
stock repurchase program, net of issuances, is expected to be less than
$50 million in 2006 compared to $358.1 million in 2005.
At
April 2, 2006, approximately $433 million was available under the
company’s multi-currency revolving credit facilities. In addition, the company
had short-term uncommitted credit facilities of $259.6 million at the end
of the first quarter, of which $107.2 million was outstanding.
The
company has a receivables sales agreement that provides for the ongoing,
revolving sale of a designated pool of trade accounts receivable of Ball’s North
American packaging operations, up to $225 million. The agreement qualifies
as off-balance sheet financing under the provisions of Statement of Financial
Accounting Standards No. 140. Net funds received from the sale of the
accounts receivable totaled $181.9 million at April 2, 2006, and
$210 million at December 31, 2005.
The
company was in compliance with all loan agreements at April 2, 2006, and
has met all debt payment obligations. Additional details about the company’s
debt and receivables sales agreement are available in Notes 11 and 6,
respectively, accompanying the unaudited condensed consolidated financial
statements included within Item 1 of this report.
Other
Liquidity Items
Maturities on
the debt issued in connection with the acquisitions in March are expected to
be
$12.5 million, $50 million, $62.5 million, $150 million and
$225 million for the years ended December 31, 2007 through 2011,
respectively, and $450 million in 2018. The company is currently in the
process of evaluating the effects the acquisitions will have on its purchase
obligations and operating lease commitments.
Contributions
to the company’s defined benefit plans are expected to be approximately
$76 million in 2006. This estimate may change based on plan asset
performance, the revaluation of the plans’ liabilities later in 2006 and revised
estimates of 2006 full-year cash flows.
CONTINGENCIES,
INDEMNIFICATIONS AND GUARANTEES
Details
about the company’s contingencies, indemnifications and guarantees are available
in Notes 16 and 17 accompanying the unaudited condensed consolidated
financial statements included within Item 1 of this report.
Page
26
Item 3. QUANTITATIVE
AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
In
the
ordinary course of business, we employ established risk management policies
and
procedures to reduce our exposure to fluctuations in commodity prices, interest
rates, foreign currencies and prices of the company’s common stock in regard to
common share repurchases. Although the instruments utilized involve varying
degrees of credit, market and interest risk, the counterparties to the
agreements are expected to perform fully under the terms of the
agreements.
We
have
estimated our market risk exposure using sensitivity analysis. Market risk
exposure has been defined as the changes in fair value of derivative
instruments, financial instruments and commodity positions. To test the
sensitivity of our market risk exposure, we have estimated the changes in fair
value of market risk sensitive instruments assuming a hypothetical
10 percent adverse change in market prices or rates. The results of the
sensitivity analysis are summarized below.
Commodity
Price Risk
We
manage
our North American commodity price risk in connection with market price
fluctuations of aluminum primarily by entering into can and end sales contracts,
which generally include aluminum-based pricing terms that consider price
fluctuations under our commercial supply contracts for aluminum purchases.
Such
terms may include a fixed price or an upper limit to the aluminum component
pricing. This matched pricing affects substantially all of our metal beverage
packaging, Americas, net sales. We also, at times, use certain derivative
instruments such as option and forward contracts as cash flow hedges of
commodity price risk.
Most
of
the plastic packaging, Americas, sales contracts include provisions to pass
through resin cost changes. As a result, we believe we have minimal exposure
related to changes in the cost of plastic resin. Many of our metal food and
household products packaging, Americas, sales contracts either include
provisions permitting us to pass through some or all steel cost changes we
incur
or incorporate annually negotiated steel costs. We anticipate we will be able
to
pass through the majority of the steel price increases that occur in
2006.
In
Europe
and Asia the company manages aluminum and steel raw material commodity price
risks through annual and long-term contracts for the purchase of the materials,
as well as certain sales of containers, that reduce the company’s
exposure to fluctuations in commodity prices within the current year. These
purchase and sales contracts include fixed price, floating and pass-through
pricing arrangements. The company also uses forward and option contracts as
cash
flow hedges to minimize the company’s exposure to significant price changes for
those sales contracts where there is not a pass-through arrangement.
Despite these efforts, the rapid and unprecedented increase in the price of
alumium in recent months is expected to cause margin compression in our metal
beverage container business in the PRC during the balance of 2006.
Outstanding
derivative contracts at the end of the first quarter 2006 expire within two
years. Included in shareholders’ equity at April 2, 2006, within
accumulated other comprehensive loss, is approximately $11.8 million of net
loss associated with these contracts, of which $11.9 million of net loss is
expected to be recognized in the consolidated statement of earnings during
the
next 12 months. Gains and/or losses on these derivative contracts will be
offset by higher and/or lower costs on metal purchases.
Considering
the effects of derivative instruments, the market’s ability to accept price
increases and the company’s commodity price exposures, a hypothetical
10 percent adverse change in the company’s metal prices could result in an
estimated $6 million after-tax reduction of net earnings over a one-year
period. Additionally, if foreign currency exchange rates were to change
adversely by 10 percent, we estimate there could be a $13.2 million
after-tax reduction of net earnings over a one-year period for foreign currency
exposures on the metal. Actual results may vary based on actual changes in
market prices and rates.
The
company is also exposed to fluctuations in prices for utilities such as natural
gas and electricity. A hypothetical 10 percent increase in our utility
prices could result in an estimated $8.3 million after-tax reduction of net
earnings over a one-year period. Actual results may vary based on actual changes
in market prices and rates.
Page
27
Interest
Rate Risk
Our
objectives in managing exposure to interest rate changes are to limit the effect
of such changes on earnings and cash flows and to lower our overall borrowing
costs. To achieve these objectives, we use a variety of interest rate swaps
and
options to manage our mix of floating and fixed-rate debt. Interest rate
instruments held by the company at April 2, 2006, included pay-fixed
interest rate swaps. Pay-fixed swaps effectively convert variable rate
obligations to fixed rate instruments. Swap agreements expire at various times
within the next 10 years. Approximately $1.9 million of net gain
related to the termination or deselection of hedges is included in accumulated
other comprehensive loss at April 2, 2006, $0.3 million of which is
expected to be recognized in the consolidated statement of earnings by the
end
of 2006.
Based
on
our interest rate exposure at April 2, 2006, assumed floating rate debt
levels through the first quarter of 2007 and the effects of derivative
instruments, a 100 basis point increase in interest rates could result in
an estimated $7.7 million after-tax reduction of net earnings over a
one-year period. Actual results may vary based on actual changes in market
prices and rates and the timing of these changes.
Foreign
Currency Exchange Rate Risk
Our
objective in managing exposure to foreign currency fluctuations is to protect
foreign cash flows and earnings associated with foreign exchange rate changes
through the use of cash flow hedges. In addition, we manage foreign earnings
translation volatility through the use of foreign currency options. Our foreign
currency translation risk results from the European euro, British pound,
Canadian dollar, Polish zloty, Chinese renminbi, Brazilian real, Argentine
peso and Serbian dinar. We face currency exposures in our global operations
as a result of purchasing raw materials in U.S. dollars and, to a lesser extent,
in other currencies. Sales contracts are negotiated with customers to reflect
cost changes and, where there is not a foreign exchange pass-through
arrangement, the company uses forward and option contracts to manage foreign
currency exposures. Contracts outstanding at the end of the first quarter 2006
expire within one year. At April 2, 2006, there were no amounts included in
accumulated other comprehensive income for these items.
Considering
the company’s derivative financial instruments outstanding at April 2,
2006, and the currency exposures, a hypothetical 10 percent reduction in
foreign currency exchange rates compared to the U.S. dollar could result in
an
estimated $21.4 million after-tax reduction of net earnings over a one-year
period. This amount includes the $13.2 million currency exposure discussed
above in the “Commodity Price Risk” section. Actual changes in market prices or
rates may differ from hypothetical changes.
Item 4.
|
CONTROLS
AND PROCEDURES
|
Our
chief
executive officer and chief financial officer participated in an evaluation
of
our disclosure controls and procedures, as defined by the Securities and
Exchange Commission (SEC), as of the end of the period covered by this report
and concluded that our controls and procedures were effective to ensure that
information required to be disclosed by us in this quarterly report is recorded,
processed, summarized and reported within the time periods specified in the
SEC
rules and forms.
During
the quarter, there was no change in the company’s internal control over
financial reporting that has materially affected, or is reasonably likely
to
materially affect, the company’s internal control over financial reporting
except for the acquisition of certain operations of U.S. Can Corporation
(U.S.
Can) on March 27, 2006 and certain assets of Alcan Packaging (Alcan) on
March 28, 2006. (Additional details are available in Note 4 to the
consolidated financial statements within Item 1 of this report.) As a
result of these acquisitions, the company has included our recently acquired
U.S. Can and Alcan operations within its system of internal controls over
financial reporting. Pursuant to rules promulgated under Section 404 of the
Sarbanes-Oxley Act of 2002, the controls for these acquired operations are
required to be evaluated and tested by the end of
2007.
Page
28
FORWARD-LOOKING
STATEMENTS
The
company has made or implied certain forward-looking statements in this quarterly
report which are made as of the end of the time frame covered by this report.
These forward-looking statements represent the company’s goals, and results
could vary materially from those expressed or implied. From time to time we
also
provide oral or written forward-looking statements in other materials we release
to the public. As time passes, the relevance and accuracy of forward-looking
statements may change. Some factors that could cause the company’s actual
results or outcomes to differ materially from those discussed in the
forward-looking statements include, but are not limited to: fluctuation in
customer and consumer growth and demand; loss of one or more major customers
or
suppliers or changes to contracts with one or more customers or suppliers;
insufficient production capacity; overcapacity in foreign and domestic metal
and
plastic container industry production facilities and its impact on pricing
and
financial results; failure to achieve anticipated productivity improvements
or
production cost reductions, including those associated with capital expenditures
such as our beverage can end project; changes in climate and weather; fruit,
vegetable and fishing yields; power and natural resource costs; difficulty
in
obtaining supplies and energy, such as gas and electric power; availability
and
cost of raw materials, as well as the recent significant increases in
resin, steel, aluminum and energy costs, and the ability or inability to include
or pass on to customers changes in raw material costs; changes in the pricing
of
the company’s products and services; competition in pricing and the possible
decrease in, or loss of, sales resulting therefrom; insufficient or reduced
cash
flow; transportation costs; the number and timing of the purchases of the
company’s common shares; regulatory action or federal and state legislation
including mandated corporate governance and financial reporting laws; the German
mandatory deposit or other restrictive packaging legislation such as recycling
laws; increases in interest rates, particularly on floating rate debt of the
company; labor strikes; increases and trends in various employee benefits and
labor costs, including pension, medical and health care costs incurred in the
countries in which Ball has operations; rates of return projected and earned
on
assets and discount rates used to measure future obligations and expenses of
the
company’s defined benefit retirement plans; boycotts; antitrust, intellectual
property, consumer and other litigation; maintenance and capital expenditures;
goodwill impairment; the effect of LIFO accounting on earnings; changes in
generally accepted accounting principles or their interpretation; local economic
conditions; the authorization, funding and availability of contracts for the
aerospace and technologies segment and the nature and continuation of those
contracts and related services provided thereunder; delays, extensions and
technical uncertainties, as well as schedules of performance associated with
such segment contracts; international business and market risks such as the
devaluation of certain currencies; international business risks (including
foreign exchange rates and activities of foreign subsidiaries) in Europe and
particularly in developing countries such as the PRC and Brazil; changes in
the
foreign exchange rates of the U.S. dollar against the European euro, British
pound, Polish zloty, Serbian dinar, Hong Kong dollar, Canadian dollar, Chinese
renminbi, Brazilian real and Argentine peso, and in the foreign exchange
rate of the European euro against the British pound, Polish zloty and Serbian
dinar; terrorist activity or war that disrupts the company’s production or
supply; regulatory action or laws including tax, environmental and workplace
safety; technological developments and innovations; successful or unsuccessful
acquisitions, joint ventures or divestitures and the integration activities
associated therewith, including the businesses recently acquired from the
shareholders of U.S. Can and from Alcan Packaging; changes to unaudited results
due to statutory audits of our financial statements or management’s evaluation
of the company’s internal controls over financial reporting; changes in the
company’s pension plans; and loss contingencies related to income and other tax
matters, including those arising from audits performed by U.S. and foreign
tax
authorities. If the company is unable to achieve its goals, then the company’s
actual performance could vary materially from those goals expressed or implied
in the forward-looking statements. The company currently does not intend to
publicly update forward-looking statements except as it deems necessary in
quarterly or annual earnings reports. You are advised, however, to consult
any
further disclosures we make on related subjects in our 10-K, 10-Q and 8-K
reports to the Securities and Exchange Commission.
Page
29
PART II. OTHER
INFORMATION
Item 1.
|
Legal
Proceedings
|
As
previously reported, on October 6, 2005, Ball Metal Beverage Container
Corp. (BMBCC), a wholly owned subsidiary of the company, was served with an
amended complaint filed by Crown Packaging Technology, Inc. et. al.
(Crown), in the U.S. District Court for the Southern District of Ohio, Western
Division at Dayton, Ohio. The complaint alleges that the manufacture, sale
and
use of certain ends by BMBCC and its customers infringes on certain claims
of
Crown’s U.S. patents. The complaint seeks unspecified monetary damages, fees and
declaratory and injunctive relief. BMBCC has formally denied the allegations
of
the complaint. A trial date is set for May 7, 2007. Discovery is continuing
in the case. Based on the information available to the company at the present
time, the company does not believe that this matter will have a material adverse
effect upon the liquidity, results of operations or financial condition of
the
company.
As
previously reported, on November 21, 2005, Ball Plastic Container Corp.
(BPCC), a wholly owned subsidiary of the company, was served with a complaint
filed by Constar International Inc. (Constar) in the U.S. District Court for
the
Western District of Wisconsin. The complaint alleges that the manufacture and
sale of plastic bottles having oxygen barrier properties infringes certain
claims of a Constar U.S. patent. Constar also sued Honeywell International
Inc.,
the supplier of the oxygen barrier material to BPCC. The complaint seeks
monetary damages, fees and declaratory and injunctive relief. BPCC has formally
denied the allegations of the complaint. A trial date is set for October 6,
2006. Discovery is continuing in the case. Based on the information available
to
the company at the present time, the company does not believe that this matter
will have a material adverse effect upon the liquidity, results of operations
or
the financial condition of the company.
Item
1A. Risk
Factors
There
can be no assurance that U.S. Can and Alcan, or any acquisition, will be
successfully integrated into the acquiring company (see Note 4 to the
consolidated financial statements within Item 1 of this report for details
of the recent Ball acquisitions).
While
we
have what we believe to be well designed integration plans, if we cannot
successfully integrate U.S. Can’s and Alcan’s operations with those of Ball, we
may experience material negative consequences to our business, financial
condition or results of operations. The integration of companies that have
previously been operated separately involves a number of risks, including,
but
not limited to:
-
demands on management related to the increase in our size after the acquisition;
-
the diversion of management’s attention from the management of daily operations to the integration of operations;
-
difficulties in the assimilation and retention of employees;
-
difficulties in the integration of departments, systems, including accounting systems, technologies, books and records and procedures, as well as in maintaining uniform standards, controls, including internal accounting controls, procedures and policies; and
-
expenses of any undisclosed or potential legal liabilities.
Prior
to
the acquisitions, Ball, U.S. Can and Alcan operated as separate entities.
We may
not be able to achieve potential synergies or maintain the levels of revenue,
earnings or operating efficiency that each entity had achieved or might achieve
separately. The successful integration of U.S. Can’s and Alcan’s operations will
depend on our ability to manage those operations, realize opportunities for
revenue growth presented by strengthened product offerings and, to some degree,
to eliminate redundant and excess costs.
Other
risk factors can be found within Item 1A of the company’s annual report on
Form 10-K.
Page
30
Item 2.
|
Changes
in Securities
|
The
following table summarizes the company’s repurchases of its common stock during
the quarter ended
April 2, 2006.
Purchases
of Securities
|
|||||||||||||
($
in millions)
|
Total
Number
of
Shares
Purchased
|
Average
Price
Paid
per
Share
|
Total
Number of
Shares
Purchased
as
Part of Publicly
Announced
Plans
or
Programs
|
Maximum
Number
of
Shares that May
Yet
Be Purchased
Under
the Plans
or Programs(b)
|
|||||||||
January 1
to February 5, 2006
|
4,702
|
$
|
41.77
|
4,702
|
11,990,292
|
||||||||
February 6
to March 5, 2006
|
61,016
|
$
|
42.60
|
61,016
|
11,929,276
|
||||||||
March 6
to April 2, 2006
|
756,684
|
$
|
43.97
|
756,684
|
11,172,592
|
||||||||
Total
|
822,402
|
(a)
|
$
|
43.85
|
822,402
|
(a)
|
Includes
open market purchases and/or shares retained by the company to
settle
employee withholding tax
liabilities.
|
(b)
|
The
company has an ongoing repurchase program for which shares are
authorized
from time to time by Ball’s board of
directors.
|
Item 3.
|
Defaults
Upon Senior Securities
|
There
were no events required to be reported under Item 3 for the quarter ended
April 2, 2006.
Item 4.
|
Submission
of Matters to a Vote of Security
Holders
|
There
were no events required to be reported under Item 4 for the quarter ended
April 2, 2006.
Item 5. Other Information
There
were no events required to be reported under Item 5 for the quarter ended
April 2, 2006.
Item 6.
|
Exhibits
|
20
|
Subsidiary
Guarantees of Debt
|
31
|
Certifications
pursuant to Rule 13a-14(a) or Rule 15d-14(a), by R. David
Hoover, Chairman of the Board, President and Chief Executive Officer
of
Ball Corporation and by Raymond J. Seabrook, Executive Vice President
and Chief Financial Officer of Ball
Corporation
|
32
|
Certifications
pursuant to Rule 13a-14(b) or Rule 15d-14(b) and
Section 1350 of Chapter 63 of Title 18 of the United States
Code, by R. David Hoover, Chairman of the Board, President and Chief
Executive Officer of Ball Corporation and by Raymond J. Seabrook,
Executive Vice President and Chief Financial Officer of Ball
Corporation
|
99
|
Safe
Harbor Statement Under the Private Securities Litigation Reform Act
of
1995, as amended
|
Page
31
SIGNATURE
Pursuant
to the requirements of the Securities Exchange Act of 1934, the registrant
has
duly caused this report to be signed on its behalf by the undersigned thereunto
duly authorized.
Ball
Corporation
|
||
(Registrant)
|
||
By:
|
/s/
Raymond J. Seabrook
|
|
Raymond J.
Seabrook
|
||
Executive
Vice President and Chief Financial Officer
|
||
Date:
|
May 10,
2006
|
Page
32
Ball
Corporation and Subsidiaries
QUARTERLY
REPORT ON FORM 10-Q
April 2,
2006
EXHIBIT
INDEX
Description
|
Exhibit
|
||
Subsidiary
Guarantees of Debt (Filed herewith.)
|
EX-20
|
||
Certifications
pursuant to Rule 13a-14(a) or Rule 15d-14(a), by R. David
Hoover, Chairman of the Board, President and Chief Executive
Officer of
Ball Corporation and by Raymond J. Seabrook, Executive Vice President
and Chief Financial Officer of Ball Corporation (Filed
herewith.)
|
EX-31
|
||
Certifications
pursuant to Rule 13a-14(b) or Rule 15d-14(b) and
Section 1350 of Chapter 63 of Title 18 of the United States
Code, by R. David Hoover, Chairman of the Board, President and Chief
Executive Officer of Ball Corporation and by Raymond J. Seabrook,
Executive Vice President and Chief Financial Officer of Ball
Corporation
(Furnished herewith.)
|
EX-32
|
||
Safe
Harbor Statement Under the Private Securities Litigation Reform
Act of
1995, as amended (Filed herewith.)
|
EX-99
|
Page
33