10-Q: Quarterly report pursuant to Section 13 or 15(d)
Published on November 9, 2005
UNITED
STATES
SECURITIES
AND EXCHANGE COMMISSION
WASHINGTON,
DC 20549
FORM
10-Q
x
QUARTERLY
REPORT PURSUANT TO SECTION 13 OR 15(d)
OF
THE
SECURITIES EXCHANGE ACT OF 1934
For
the
quarterly period ended October 2,
2005
Commission
file number 1-7349
BALL
CORPORATION
State
of Indiana
|
35-0160610
|
10
Longs
Peak Drive, P.O. Box 5000
Broomfield,
CO 80021-2510
303/469-3131
Indicate
by check mark whether the registrant (1) has filed all reports required to
be
filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during
the
preceding 12 months (or for such shorter period that the registrant
was
required to file such reports), and (2) has been subject to such filing
requirements for the past 90 days.
Yes
x
No
o
Indicate
by check mark whether the registrant is an accelerated filer (as defined in
Rule 12b-2 of the Exchange Act).
Yes
x
No
o
Indicate
the number of shares outstanding of each of the issuer’s classes of common
stock, as of the latest practicable date.
Class
|
Outstanding
at November 4, 2005
|
|||
Common
Stock,
without
par value
|
104,041,810 shares |
Ball
Corporation and Subsidiaries
QUARTERLY
REPORT ON FORM 10-Q
For
the
period ended October 2, 2005
INDEX
Page
Number
|
||
PART
I.
|
FINANCIAL
INFORMATION:
|
|
Item
1.
|
Financial
Statements
|
|
Unaudited
Condensed Consolidated Statements of Earnings for the Three Months
and
Nine Months Ended October 2, 2005, and October 3,
2004
|
3
|
|
Unaudited
Condensed Consolidated Balance Sheets at October 2, 2005,
and
December 31, 2004
|
4
|
|
Unaudited
Condensed Consolidated Statements of Cash Flows for the Nine Months
Ended
October 2, 2005, and October 3, 2004
|
5
|
|
Notes
to Unaudited Condensed Consolidated Financial Statements
|
6
|
|
Item
2.
|
Management’s
Discussion and Analysis of Financial Condition and Results of
Operations
|
20
|
Item
3.
|
Quantitative
and Qualitative Disclosures About Market Risk
|
27
|
Item
4.
|
Controls
and Procedures
|
28
|
PART
II.
|
OTHER
INFORMATION
|
30
|
Page
2
PART
I. FINANCIAL
INFORMATION
Item
1. FINANCIAL
STATEMENTS
Ball
Corporation and Subsidiaries
UNAUDITED
CONDENSED CONSOLIDATED
STATEMENTS
OF EARNINGS
($
in
millions, except per share amounts)
Three
Months Ended
|
Nine
Months Ended
|
||||||||||||
October 2,
2005
|
October 3,
2004
|
October 2,
2005
|
October 3,
2004
|
||||||||||
Net
sales
|
$
|
1,583.9
|
$
|
1,478.7
|
$
|
4,460.0
|
$
|
4,177.4
|
|||||
Costs
and expenses
|
|||||||||||||
Cost
of sales (excluding depreciation and amortization)
|
1,329.1
|
1,196.4
|
3,728.6
|
3,402.4
|
|||||||||
Depreciation
and amortization (Notes 8 and 10)
|
54.4
|
56.7
|
160.8
|
162.7
|
|||||||||
Business
consolidation costs (gains) (Note 5)
|
19.3
|
(6.7
|
)
|
28.1
|
(6.7
|
)
|
|||||||
Selling,
general and administrative
|
52.6
|
63.0
|
171.6
|
201.8
|
|||||||||
1,455.4
|
1,309.4
|
4,089.1
|
3,760.2
|
||||||||||
Earnings
before interest and taxes
|
128.5
|
169.3
|
370.9
|
417.2
|
|||||||||
Interest
expense before debt refinancing costs
|
24.4
|
25.7
|
74.5
|
79.0
|
|||||||||
Debt
refinancing costs (Note 11)
|
1.3
|
–
|
1.3
|
–
|
|||||||||
Total
interest expense
|
25.7
|
25.7
|
75.8
|
79.0
|
|||||||||
Earnings
before taxes
|
102.8
|
143.6
|
295.1
|
338.2
|
|||||||||
Tax
provision (Note 12)
|
(26.6
|
)
|
(46.3
|
)
|
(89.3
|
)
|
(108.6
|
)
|
|||||
Minority
interests, net
|
(0.2
|
)
|
(0.3
|
)
|
(0.7
|
)
|
(0.8
|
)
|
|||||
Equity
earnings, net
|
3.3
|
4.7
|
11.8
|
10.4
|
|||||||||
Net
earnings
|
$
|
79.3
|
$
|
101.7
|
$
|
216.9
|
$
|
239.2
|
|||||
Earnings
per share (Notes 14 and 15):
|
|||||||||||||
Basic
|
$
|
0.74
|
$
|
0.92
|
$
|
1.98
|
$
|
2.16
|
|||||
Diluted
|
$
|
0.73
|
$
|
0.90
|
$
|
1.95
|
$
|
2.10
|
|||||
Weighted
average common shares outstanding (in thousands)
(Note 15):
|
|||||||||||||
Basic
|
106,696
|
110,620
|
109,301
|
110,907
|
|||||||||
Diluted
|
108,580
|
113,537
|
111,385
|
113,826
|
|||||||||
Cash
dividends declared and paid, per common
share
|
$
|
0.10
|
$
|
0.10
|
$
|
0.30
|
$
|
0.25
|
See
accompanying notes to unaudited condensed consolidated financial
statements.
Page
3
Ball
Corporation and Subsidiaries
UNAUDITED
CONDENSED CONSOLIDATED BALANCE SHEETS
($
in
millions)
October 2,
2005
|
December
31,
2004
|
||||||
ASSETS
|
|||||||
Current
assets
|
|||||||
Cash
and cash equivalents
|
$
|
90.4
|
$
|
198.7
|
|||
Receivables,
net (Note 6)
|
561.5
|
346.8
|
|||||
Inventories,
net (Note 7)
|
578.2
|
629.5
|
|||||
Deferred
taxes, prepaids and other current assets
|
96.0
|
70.6
|
|||||
Total
current assets
|
1,326.1
|
1,245.6
|
|||||
Property,
plant and equipment, net (Note 8)
|
1,507.3
|
1,532.4
|
|||||
Goodwill
(Note 9)
|
1,272.7
|
1,410.0
|
|||||
Intangibles
and other assets, net (Note 10)
|
270.3
|
289.7
|
|||||
Total
Assets
|
$
|
4,376.4
|
$
|
4,477.7
|
|||
LIABILITIES
AND SHAREHOLDERS’ EQUITY
|
|||||||
Current
liabilities
|
|||||||
Short-term
debt and current portion of long-term debt (Note 11)
|
$
|
196.2
|
$
|
123.0
|
|||
Accounts
payable
|
508.7
|
453.0
|
|||||
Accrued
employee costs
|
175.6
|
222.2
|
|||||
Income
taxes payable (Note 12)
|
144.7
|
80.4
|
|||||
Other
current liabilities
|
138.5
|
117.7
|
|||||
Total
current liabilities
|
1,163.7
|
996.3
|
|||||
Long-term
debt (Note 11)
|
1,555.6
|
1,537.7
|
|||||
Employee
benefit obligations (Note 13)
|
723.8
|
734.3
|
|||||
Deferred
taxes and other liabilities (Note 12)
|
53.1
|
116.4
|
|||||
Total
liabilities
|
3,496.2
|
3,384.7
|
|||||
Contingencies
(Note 17)
|
|||||||
Minority
interests
|
5.0
|
6.4
|
|||||
Shareholders’
equity (Note 14)
|
|||||||
Common
stock (158,345,058 shares issued - 2005;
157,506,545 shares issued - 2004)
|
623.5
|
610.8
|
|||||
Retained
earnings
|
1,192.1
|
1,007.5
|
|||||
Accumulated
other comprehensive earnings (loss)
|
(47.5
|
)
|
33.2
|
||||
Treasury
stock, at cost (53,290,368 shares - 2005;
44,815,138 shares - 2004)
|
(892.9
|
)
|
(564.9
|
)
|
|||
Total
shareholders’ equity
|
875.2
|
1,086.6
|
|||||
Total
Liabilities and Shareholders’ Equity
|
$
|
4,376.4
|
$
|
4,477.7
|
See
accompanying notes to unaudited condensed consolidated financial
statements.
Page
4
Ball
Corporation and Subsidiaries
UNAUDITED
CONDENSED CONSOLIDATED
STATEMENTS
OF CASH FLOWS
($
in
millions)
Nine
Months Ended
|
|||||||
October
2, 2005
|
October
3, 2004
|
||||||
Cash
flows from operating activities
|
|||||||
Net
earnings
|
$
|
216.9
|
$
|
239.2
|
|||
Adjustments
to reconcile net earnings to net cash provided by
operating activities:
|
|||||||
Depreciation
and amortization
|
160.8
|
162.7
|
|||||
Business
consolidation costs (gains) (Note 5)
|
28.1
|
(6.7
|
)
|
||||
Deferred
taxes
|
(59.1
|
)
|
29.9
|
||||
Other,
net
|
3.0
|
(23.6
|
)
|
||||
Changes
in working capital components, excluding effects
of acquisitions
|
(64.9
|
)
|
(109.7
|
)
|
|||
Cash
provided by operating activities
|
284.8
|
291.8
|
|||||
Cash
flows from investing activities
|
|||||||
Additions
to property, plant and equipment
|
(194.2
|
)
|
(99.9
|
)
|
|||
Business
acquisitions, net of cash acquired (Note 4)
|
–
|
(17.0
|
)
|
||||
Other,
net
|
(9.2
|
)
|
(1.0
|
)
|
|||
Cash
used in investing activities
|
(203.4
|
)
|
(117.9
|
)
|
|||
Cash
flows from financing activities
|
|||||||
Long-term
borrowings
|
155.4
|
(0.2
|
)
|
||||
Repayments
of long-term borrowings
|
(89.7
|
)
|
(86.3
|
)
|
|||
Change
in short-term borrowings
|
89.2
|
15.1
|
|||||
Proceeds
from issuance of common stock
|
28.2
|
24.3
|
|||||
Acquisitions
of treasury stock
|
(338.6
|
)
|
(67.8
|
)
|
|||
Common
dividends
|
(32.3
|
)
|
(27.8
|
)
|
|||
Other,
net
|
–
|
(0.4
|
)
|
||||
Cash
used in financing activities
|
(187.8
|
)
|
(143.1
|
)
|
|||
Effect
of exchange rate changes on cash
|
(1.9
|
)
|
0.5
|
||||
Net
change in cash and cash equivalents
|
(108.3
|
)
|
31.3
|
||||
Cash
and cash equivalents - beginning of period
|
198.7
|
36.5
|
|||||
Cash
and cash equivalents - end of period
|
$
|
90.4
|
$
|
67.8
|
See
accompanying notes to unaudited condensed consolidated financial statements.
Page
5
Ball
Corporation and Subsidiaries
October 2,
2005
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
1.
|
Principles
of Consolidation and Basis of
Presentation
|
The
accompanying unaudited condensed consolidated financial statements include
the
accounts of Ball Corporation and its controlled affiliates (collectively Ball,
the company, we or our) and have been prepared by the company without audit.
Certain information and footnote disclosures, including critical and significant
accounting policies, normally included in financial statements prepared in
accordance with generally accepted accounting principles, have been condensed
or
omitted.
Results
of operations for the periods shown are not necessarily indicative of results
for the year, particularly in view of the seasonality in the packaging segments.
These unaudited condensed consolidated financial statements and accompanying
notes should be read in conjunction with the consolidated financial statements
and the notes thereto included in the company’s annual report on Form 10-K
pursuant to Section 13 of the Securities Exchange Act of 1934 for the
fiscal year ended December 31, 2004 (annual report).
The
preparation of financial statements in conformity with generally accepted
accounting principles requires management to make estimates and assumptions
that
affect the reported amounts of assets and liabilities and disclosure of
contingent liabilities at the date of the financial statements, and reported
amounts of revenues and expenses during the reporting period. These estimates
are based on historical experience and various assumptions believed to be
reasonable under the circumstances. Actual results could differ from these
estimates under different assumptions and conditions. However, we believe that
the financial statements reflect all adjustments which are of a normal recurring
nature and are necessary for a fair statement of the results for the interim
period.
Expense
related to stock options is calculated using the intrinsic value method under
the guidelines of Accounting Principles Board (APB) Opinion No. 25,
and is
therefore not included in the consolidated statements of earnings. Ball’s
earnings as reported include after-tax stock-based compensation of
$2 million and $4.4 million for the third quarter and nine months
ended October 2, 2005, respectively and $2.5 million and
$8.5 million for the comparable periods in 2004, respectively. If the
fair-value-based method had been used, after-tax stock-based compensation would
have been $2.6 million and $7.8 million for the third quarter
and nine
months ended October 2, 2005, respectively, and $2.2 million
and
$6.9 million for the same periods in 2004, respectively. On a pro forma
basis, both basic and diluted earnings per share would have been $0.03 lower
for
the nine months ended October 2, 2005. The pro forma effect on diluted
earnings per share of using the fair-value-based method was insignificant for
the third quarter of both 2005 and 2004 and for the first nine months of
2004.
Certain
prior-year amounts have been reclassified in order to conform to the
current-year presentation.
2.
|
New
Accounting Standards
|
In
May 2005 the Financial Accounting Standards Board (FASB) issued Statement
of Financial Accounting Standards (SFAS) No. 154, “Accounting Changes
and Error Corrections - a Replacement of APB Opinion No. 20
and
FASB Statement No. 3.” The new standard changes the requirements for
the accounting and reporting of a change in accounting principle and applies
to
all such voluntary changes. The previous accounting required that most changes
in accounting principle be recognized in net earnings by including a cumulative
effect of the change in the period of the change. SFAS No. 154,
which
will be effective for Ball beginning January 1, 2006, requires retroactive
application to prior periods’ financial statements.
Page
6
Ball
Corporation and Subsidiaries
October 2,
2005
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
2.
|
New
Accounting Standards (continued)
|
In
December 2004 the FASB issued SFAS No. 123 (revised 2004),
“Share-Based Payment.” SFAS No. 123 (revised 2004) is a revision
of SFAS No. 123, “Accounting for Stock-Based Compensation,” and
supersedes APB Opinion No. 25, “Accounting for Stock Issued to Employees.”
The new standard, which will be effective for Ball beginning January 1,
2006, establishes accounting standards for transactions in which an entity
exchanges its equity instruments for goods or services, including stock option
and restricted stock grants. On March 29, 2005, the Securities and Exchange
Commission (SEC) issued Staff Accounting Bulletin (SAB) No. 107, which
summarizes the views of the SEC staff regarding the interaction between SFAS
No.
123 (revised 2004) and certain SEC rules and regulations and provides the SEC
staff’s views regarding the valuation of share-based payment arrangements for
public companies. Upon adoption of SFAS No. 123 (revised 2004),
Ball
anticipates using the modified prospective transition method and, at least
initially, the Black-Scholes valuation model. Ball is currently evaluating
the effects SFAS No. 123 (revised 2004) will have on the
company's future earnings.
In
November 2004 the FASB issued SFAS No. 151, “Inventory Costs - an
amendment of ARB No. 43, Chapter 4.” SFAS No. 151 requires abnormal
amounts of idle facility expense, freight, handling costs and wasted material
(spoilage) to be recognized as current-period charges. It also requires that
the
allocation of fixed production overheads to the costs of conversion be based
on
the normal capacity of the production facilities. SFAS No. 151 will
be
effective for inventory costs incurred by Ball beginning on January 1,
2006. Ball believes that the potential future impact, if any, of
SFAS No. 151 will not be significant to its consolidated financial
statements.
3.
|
Business
Segment Information
|
Ball’s
operations are organized and reviewed by management along its product lines
in
three reportable segments - North American packaging, international packaging
and aerospace and technologies. We also have investments in companies in the
U.S., People’s Republic of China (PRC) and Brazil, which are accounted for under
the equity method of accounting and, accordingly, those results are not included
in segment sales or earnings. The accounting policies of the segments are the
same as those in the unaudited condensed consolidated financial statements.
A
discussion of the company’s critical and significant accounting policies can be
found in Ball’s annual report.
North
American Packaging
North
American packaging consists of operations in the U.S. and Canada, which
manufacture metal and polyethylene terephthalate (PET) plastic containers,
primarily for use in beverage and food packaging.
International
Packaging
International
packaging, with operations in several countries in Europe and the PRC, includes
the manufacture and sale of metal beverage containers in Europe and Asia, as
well as plastic containers in Asia.
Aerospace
and Technologies
Aerospace
and technologies includes the manufacture and sale of aerospace and other
related products and services used primarily in the defense, civil space and
commercial space industries.
Page
7
Ball
Corporation and Subsidiaries
October 2,
2005
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
3.
|
Business
Segment Information (continued)
|
Summary
of Business by Segment
|
Three
Months Ended
|
Nine
Months Ended
|
|||||||||||
($
in millions)
|
October 2,
2005
|
October 3,
2004
|
October 2,
2005
|
October 3,
2004
|
|||||||||
Net
Sales
|
|||||||||||||
North
American metal beverage
|
$
|
636.1
|
$
|
608.3
|
$
|
1,844.7
|
$
|
1,821.4
|
|||||
North
American metal food
|
292.2
|
267.9
|
655.5
|
586.9
|
|||||||||
North
American plastic containers
|
124.7
|
106.9
|
373.9
|
307.6
|
|||||||||
Total
North American packaging
|
1,053.0
|
983.1
|
2,874.1
|
2,715.9
|
|||||||||
Europe
metal beverage
|
315.8
|
295.7
|
924.0
|
856.7
|
|||||||||
Asia
metal beverage and plastic containers
|
50.3
|
38.6
|
134.4
|
112.9
|
|||||||||
Total
international packaging
|
366.1
|
334.3
|
1,058.4
|
969.6
|
|||||||||
Aerospace
and technologies
|
164.8
|
161.3
|
527.5
|
491.9
|
|||||||||
Net
sales
|
$
|
1,583.9
|
$
|
1,478.7
|
$
|
4,460.0
|
$
|
4,177.4
|
|||||
Net
Earnings
|
|||||||||||||
North
American packaging
|
$
|
84.8
|
$
|
100.8
|
$
|
238.0
|
$
|
258.8
|
|||||
Business
consolidation costs (gains) (Note 5)
|
(19.3
|
)
|
0.7
|
(28.1
|
)
|
0.7
|
|||||||
Total
North American packaging
|
65.5
|
101.5
|
209.9
|
259.5
|
|||||||||
International
packaging
|
57.3
|
59.0
|
145.8
|
148.7
|
|||||||||
Business
consolidation gains (Note 5)
|
–
|
6.0
|
–
|
6.0
|
|||||||||
Total
international packaging
|
57.3
|
65.0
|
145.8
|
154.7
|
|||||||||
Aerospace
and technologies
|
15.2
|
11.6
|
39.0
|
34.8
|
|||||||||
Segment
earnings before interest and taxes
|
138.0
|
178.1
|
394.7
|
449.0
|
|||||||||
Corporate
undistributed expenses, net
|
(9.5
|
)
|
(8.8
|
)
|
(23.8
|
)
|
(31.8
|
)
|
|||||
Earnings
before interest and taxes
|
128.5
|
169.3
|
370.9
|
417.2
|
|||||||||
Interest
expense
|
(25.7
|
)
|
(25.7
|
)
|
(75.8
|
)
|
(79.0
|
)
|
|||||
Tax
provision
|
(26.6
|
)
|
(46.3
|
)
|
(89.3
|
)
|
(108.6
|
)
|
|||||
Minority
interests, net
|
(0.2
|
)
|
(0.3
|
)
|
(0.7
|
)
|
(0.8
|
)
|
|||||
Equity
earnings, net
|
3.3
|
4.7
|
11.8
|
10.4
|
|||||||||
Net
earnings
|
$
|
79.3
|
$
|
101.7
|
$
|
216.9
|
$
|
239.2
|
($
in millions)
|
As
of
October 2,
2005
|
As
of
December
31, 2004
|
|||||
Total
Assets
|
|||||||
North
American packaging
|
$
|
2,494.1
|
$
|
2,459.8
|
|||
International
packaging
|
2,120.6
|
2,255.8
|
|||||
Aerospace
and technologies
|
221.4
|
210.3
|
|||||
Segment
eliminations
|
(670.1
|
)
|
(767.3
|
)
|
|||
Segment
assets
|
4,166.0
|
4,158.6
|
|||||
Corporate
assets, net of eliminations
|
210.4
|
319.1
|
|||||
Total
assets
|
$
|
4,376.4
|
$
|
4,477.7
|
Page
8
Ball
Corporation and Subsidiaries
October
2, 2005
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
4.
|
Acquisitions
|
On
March
17, 2004, Ball acquired ConAgra Grocery Products Company’s (ConAgra) interest in
Ball Western Can for a total consideration of $30 million, comprised
of
$17 million in cash and a $13 million long-term note. Ball Western
Can, located in Oakdale, California, was established in 2000 as a 50/50 joint
venture between Ball and ConAgra and, prior to the acquisition, was accounted
for by Ball under the equity method of accounting. The acquisition has been
accounted for as a purchase and, accordingly, its results have been consolidated
in our financial statements from the acquisition date. Contemporaneous with
the
acquisition, Ball and ConAgra’s parent company, ConAgra Foods Inc., entered into
a long-term agreement under which Ball will provide metal food containers to
ConAgra manufacturing locations in California.
5.
|
Business
Consolidation Activities
|
2005
The
company announced in July 2005 the commencement of a project to upgrade and
streamline its North American beverage can end manufacturing capabilities.
The
project is expected to be completed in 2007 and will result in productivity
gains and cost reductions. A pretax charge of $19.3 million
($11.7 million after tax) was recorded in the third quarter of 2005
in
connection with this project. The pretax charge includes $11.7 million for
employee severance, pension and other employee benefit costs, $1.6 million
for decommissioning costs and $6 million for the write off of obsolete
equipment spare parts and tooling.
A
pretax
charge of $8.8 million ($5.9 million after tax) was recorded
in the
second quarter of 2005 in connection with the closure of a three-piece food
can
manufacturing plant in Quebec, Canada. At October 2, 2005, the resulting
reserve has been reduced by $0.6 million of cash payments made. The
pretax
charge includes $2.5 million for employee severance, pension and other
employee benefit costs and $6 million for decommissioning cost and the
write-down to net realizable value of fixed assets and other costs. When all
assets are disposed of, management expects the plant closure to result in a
net
cash inflow. A total of 77 employees are being terminated in connection
with the closure.
2004
In
the
third quarter of 2004, earnings included income of $6 million
($3.8 million after tax) related to the recovery of amounts previously
expensed in a PRC business consolidation charge taken in 2001. In addition,
the
third quarter 2004 results included $0.7 million ($0.4 million
after
tax) of income as costs to complete the shut down of the Atlanta plastics
offices and research development facility, which were relocated from Georgia
to
Colorado, were less than expected. At October 2, 2005, accruals of
$7 million remain in the consolidated balance sheets related to the
PRC
business consolidation activities. These accruals were reduced by cash payments
of $0.8 million made during the third quarter of 2005. The remaining
accruals are primarily for tax matters, for which tax clearances from the
applicable authorities are required during the formal liquidation process.
The
tax matters are expected to be resolved during the fourth quarter of 2005 and
changes to the estimated costs, if any, will be included in current-period
earnings and identified as net business consolidation gains or costs.
6.
|
Receivables
|
A
receivables sales agreement provides for the ongoing, revolving sale of a
designated pool of trade accounts receivable of Ball’s North American packaging
operations, up to $225 million (increased from $200 million in
July 2005). The agreement qualifies as off-balance sheet financing under
the provisions of SFAS No. 140. Net funds received from the sale
of
the accounts receivable totaled $225 million at October 2, 2005,
and
$174.7 million at December 31, 2004. Fees
incurred in connection with the sale of accounts receivable, which are reported
as part of selling and administrative expenses, totaled $5.1 million
and
$2.2 million for the first nine months of 2005 and 2004,
respectively.
Page
9
Ball
Corporation and Subsidiaries
October
2, 2005
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
7.
|
Inventories
|
($
in millions)
|
October 2,
2005
|
December 31,
2004
|
|||||
Raw
materials and supplies
|
$
|
215.5
|
$
|
256.5
|
|||
Work
in process and finished goods
|
362.7
|
373.0
|
|||||
$
|
578.2
|
$
|
629.5
|
8.
|
Property,
Plant and Equipment
|
($
in millions)
|
October
2,
2005
|
December
31,
2004
|
|||||
Land
|
$
|
79.6
|
$
|
81.7
|
|||
Buildings
|
754.3
|
735.4
|
|||||
Machinery
and equipment
|
2,234.0
|
2,157.4
|
|||||
3,067.9
|
2,974.5
|
||||||
Accumulated
depreciation
|
(1,560.6
|
)
|
(1,442.1
|
)
|
|||
$
|
1,507.3
|
$
|
1,532.4
|
Property,
plant and equipment are stated at historical cost. Depreciation expense amounted
to $51.6 million and $152.1 million for the three months and
nine
months ended October 2, 2005, respectively, and $53.8 million
and
$153.3 million for the three months and nine months ended October 3,
2004, respectively. The change in the net property, plant and equipment balance
is the result of capital spending offset by depreciation and changes in foreign
exchange rates.
9.
|
Goodwill
|
($
in millions)
|
North
American
Packaging
|
International
Packaging
|
Total
|
|||||||
Balance
at December 31, 2004
|
$
|
358.2
|
$
|
1,051.8
|
$
|
1,410.0
|
||||
Purchase
accounting adjustments
|
(8.1
|
)
|
(3.0
|
)
|
(11.1
|
)
|
||||
Effects
of foreign exchange rates
|
(9.3
|
)
|
(116.9
|
)
|
(126.2
|
)
|
||||
Balance
at October 2, 2005
|
$
|
340.8
|
$
|
931.9
|
$
|
1,272.7
|
In
accordance with SFAS No. 142, goodwill is not amortized but instead
tested annually for impairment. There has been no goodwill impairment since
the
adoption of SFAS No. 142 on January 1, 2002. The
decrease in goodwill due to purchase accounting adjustments primarily relates
to
the reduction of the remaining goodwill associated with the deferred taxes
on
foreign earnings that decreased as a result of the repatriation of the foreign
earnings.
Page
10
Ball
Corporation and Subsidiaries
October 2,
2005
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
10.
|
Intangibles
and Other Assets
|
($
in millions)
|
October 2,
2005
|
December
31,
2004
|
|||||
Investments
in affiliates
|
$
|
66.4
|
$
|
83.1
|
|||
Prepaid
pension and related intangible assets
|
48.2
|
48.0
|
|||||
Intangibles
(net of accumulated amortization of $50.2 at
October 2, 2005, and $44 at December
31,
2004)
|
46.4
|
58.2
|
|||||
Deferred
financing costs
|
21.4
|
26.9
|
|||||
Other
|
87.9
|
73.5
|
|||||
$
|
270.3
|
$
|
289.7
|
Total
amortization expense of intangible assets amounted to $2.8 million and
$8.7 million for the three months and nine months ended October 2,
2005, respectively, and $2.9 million and $9.4 million for the
comparable periods in 2004, respectively.
In
the
first quarter of 2005, selling, general and administrative expenses included
$3.8 million for the write down to net realizable value of an equity
investment in an aerospace company. The remaining carrying amount of
$14 million was reclassified to other current assets and the investment
was
sold in October 2005 for $7 million cash and a $7.2 million
interest-bearing note. Also included in the first quarter of 2005 was an expense
of $3.4 million for the full write off of a PRC equity investment in
a
joint venture. In the fourth quarter of 2004, the company recorded a
$15.2 million equity earnings loss from the same joint venture related
to a
bad debt provision. Information learned late in the first quarter of 2005 led
the company to conclude that it will not recover the remaining carrying value
of
this investment.
Page
11
Ball
Corporation and Subsidiaries
October
2, 2005
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
11.
|
Debt
and Interest Costs
|
Long-term
debt consisted of the following:
October 2,
2005
|
December
31, 2004
|
||||||||||||
(in
millions)
|
In
Local
Currency
|
In
U.S. $
|
In
Local
Currency
|
In
U.S. $
|
|||||||||
Notes
Payable
|
|||||||||||||
7.75%
Senior Notes due August 2006
|
$
|
268.9
|
$
|
268.9
|
$
|
300.0
|
$
|
300.0
|
|||||
6.875%
Senior Notes due December 2012 (excluding premium of $3.9 in 2005
and $4.3
in 2004)
|
$
|
550.0
|
550.0
|
$
|
550.0
|
550.0
|
|||||||
Senior
Credit Facilities (at variable rates)
|
|||||||||||||
Term
Loan A, euro denominated due December 2007
|
€ |
54.0
|
64.9
|
€ |
72.0
|
97.7
|
|||||||
Term
Loan A, British sterling denominated due December 2007
|
₤ |
35.6
|
62.7
|
₤ |
47.4
|
90.9
|
|||||||
Term
Loan B, euro denominated due December 2009
|
€ |
230.9
|
277.6
|
€ |
232.7
|
315.6
|
|||||||
Term
Loan B, U.S. dollar denominated due December 2009
|
$
|
183.6
|
183.6
|
$
|
185.0
|
185.0
|
|||||||
Multi-currency
revolver, U.S. dollar equivalent
|
$
|
155.0
|
155.0
|
–
|
–
|
||||||||
European
Bank for Reconstruction and Development Loans
|
|||||||||||||
Floating
rates due October 2009
|
€ |
20.0
|
24.0
|
€ |
20.0
|
27.1
|
|||||||
Industrial
Development Revenue Bonds
|
|||||||||||||
Floating
rates due through 2011
|
$
|
16.0
|
16.0
|
$
|
24.0
|
24.0
|
|||||||
Other
|
Various
|
20.9
|
Various
|
26.7
|
|||||||||
1,623.6
|
1,617.0
|
||||||||||||
Less:
Current portion of long-term debt
|
(68.0
|
)
|
(79.3
|
)
|
|||||||||
$
|
1,555.6
|
$
|
1,537.7
|
In
October 2005, the company refinanced its senior credit facilities and
announced its intent to redeem its 7.75% Senior Notes due August
2006. As
the
company will be refinancing the Senior Notes due August 2006 on a long-term
basis, they have been classified as long-term debt in the consolidated balance
sheet at October 2, 2005. Additional details about the refinancing
and related charges to earnings are available in Note 16, “Subsequent
Events.” At October 2, 2005, taking into account outstanding letters of
credit, approximately $261 million was available under the previous
multi-currency revolving credit facilities, which provided for up to
$450 million in U.S. dollar equivalents. The company also had
short-term uncommitted credit facilities of up to $287.7 million at
October 2, 2005, of which $128.2 million was outstanding and
due on
demand.
Interest
expense in the third quarter of 2005 included $1.3 million for the write
off of financing costs associated with the early redemption of
$31.1 million of the company’s 7.75% Senior Notes. During
the first quarter of 2004, Ball repaid €31 million ($38 million) of
its euro denominated Term Loan B and reduced the interest rate by 50 basis
points. Interest expense during the first quarter of 2004 included
$0.5 million for the write off of unamortized financing costs associated
with the repaid loan.
The
notes
payable are guaranteed on a full, unconditional and joint and several basis
by
certain of the company’s wholly owned domestic subsidiaries. The notes payable
also contain certain covenants and restrictions including, among other things,
limits on the incurrence of additional indebtedness and limits on the amount
of
restricted payments, such as dividends and share repurchases. Exhibit 20
contains condensed, consolidating financial information for the company,
segregating the guarantor subsidiaries and non-guarantor subsidiaries. Separate
financial statements for the guarantor subsidiaries and the non-guarantor
subsidiaries are not presented because management has determined that such
financial statements would not be material to investors.
Page
12
Ball
Corporation and Subsidiaries
October
2, 2005
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL
STATEMENTS
11.
|
Debt
and Interest Costs
(continued)
|
The
company was not in default of any loan agreement at October 2, 2005,
and
has met all debt payment obligations.
12.
|
Income
Taxes
|
On
October 22, 2004, the American Jobs Creation Act of 2004 (Jobs Act)
was
signed into law. The Jobs Act provides certain domestic companies a temporary
opportunity to repatriate previously undistributed earnings of controlled
foreign subsidiaries at a reduced federal tax rate, approximating
5.25 percent. The reduced rate is achieved via an 85 percent
dividends
received deduction on earnings repatriated during a one-year period on or before
December 31, 2005. To qualify for the deduction, the repatriated earnings must
be reinvested in the United States pursuant to a domestic reinvestment plan
approved, in advance of distribution, by the company's chief executive officer
(CEO) and subsequently approved by the company's board of directors. Certain
other criteria in the Jobs Act must be satisfied as well.
In
July
2005 the company’s CEO approved a foreign dividend and capital distribution plan
that includes the repatriation of undistributed earnings of certain of its
foreign subsidiaries during the third and fourth quarters of 2005. The
applicable dividend reinvestment plans were approved by the CEO and subsequently
approved by the board of directors as required under the Jobs Act. Under the
plan, the expected distribution is approximately $515 million, of which
approximately $335 million is taxable and subject to the provisions of the
Jobs
Act. The company recorded a current tax payable of $16 million that was more
than offset by the release of $19.2 million of accrued taxes on prior year
unremitted foreign earnings, resulting in a net decrease in tax expense of
$3.2
million. The actual amount of the distributions and the provision for the
current tax payable are still subject to adjustment as fluctuations
in foreign exchange rates and the impact of further technical guidance could
impact the current estimates.
As
previously reported in the company’s 2004 annual report on Form 10-K,
in connection with their examination of Ball’s consolidated income tax returns
for the tax years 2000 and 2001, the Internal Revenue Service (IRS) has proposed
to disallow Ball’s deductions of interest expense incurred on loans under a
company-owned life insurance plan that has been in place for more than 18
years.
Ball believes that its interest deductions will be sustained as filed and,
therefore, no provision for loss has been accrued. The case was forwarded
to the
appeals division of the IRS in July 2005, and no further action has
taken
place to change Ball’s position.
Page
13
Ball
Corporation and Subsidiaries
October
2, 2005
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
13.
|
Employee
Benefit Obligations
|
($
in millions)
|
October
2,
2005
|
December
31,
2004
|
|||||
Total
defined benefit pension liability
|
$
|
463.3
|
$
|
488.5
|
|||
Less
current portion
|
(28.3
|
)
|
(29.9
|
)
|
|||
Long-term
defined benefit pension liability
|
435.0
|
458.6
|
|||||
Retiree
medical and other post-employment benefits
|
141.1
|
133.8
|
|||||
Deferred
compensation plans
|
127.7
|
117.6
|
|||||
Other
|
20.0
|
24.3
|
|||||
$
|
723.8
|
$
|
734.3
|
Components
of net periodic benefit cost associated with the company’s defined benefit
pension plans were:
Three
Months Ended
|
|||||||||||||||||||
October
2, 2005
|
October
3, 2004
|
||||||||||||||||||
($
in millions)
|
U.S.
|
Foreign
|
Total
|
U.S.
|
Foreign
|
Total
|
|||||||||||||
Service
cost
|
$
|
6.0
|
$
|
2.1
|
$
|
8.1
|
$
|
5.6
|
$
|
2.1
|
$
|
7.7
|
|||||||
Interest
cost
|
10.0
|
7.0
|
17.0
|
9.4
|
7.1
|
16.5
|
|||||||||||||
Expected
return on plan assets
|
(11.6
|
)
|
(3.7
|
)
|
(15.3
|
)
|
(11.0
|
)
|
(3.2
|
)
|
(14.2
|
)
|
|||||||
Amortization
of prior service cost
|
1.2
|
–
|
1.2
|
1.0
|
–
|
1.0
|
|||||||||||||
Recognized
net actuarial loss
|
3.9
|
0.6
|
4.5
|
3.2
|
0.4
|
3.6
|
|||||||||||||
Net
periodic benefit cost
|
$
|
9.5
|
$
|
6.0
|
$
|
15.5
|
$
|
8.2
|
$
|
6.4
|
$
|
14.6
|
Nine
Months Ended
|
|||||||||||||||||||
October
2, 2005
|
October
3, 2004
|
||||||||||||||||||
($
in millions)
|
U.S.
|
Foreign
|
Total
|
U.S.
|
Foreign
|
Total
|
|||||||||||||
Service
cost
|
$
|
18.1
|
$
|
6.4
|
$
|
24.5
|
$
|
16.6
|
$
|
6.4
|
$
|
23.0
|
|||||||
Interest
cost
|
30.1
|
21.3
|
51.4
|
28.3
|
21.3
|
49.6
|
|||||||||||||
Expected
return on plan assets
|
(34.7
|
)
|
(11.0
|
)
|
(45.7
|
)
|
(32.9
|
)
|
(9.5
|
)
|
(42.4
|
)
|
|||||||
Amortization
of prior service cost
|
3.6
|
(0.1
|
)
|
3.5
|
3.0
|
–
|
3.0
|
||||||||||||
Recognized
net actuarial loss
|
11.6
|
1.7
|
13.3
|
9.6
|
1.0
|
10.6
|
|||||||||||||
Net
periodic benefit cost
|
$
|
28.7
|
$
|
18.3
|
$
|
47.0
|
$
|
24.6
|
$
|
19.2
|
$
|
43.8
|
Contributions
to the company’s global defined benefit pension plans, not including the
unfunded German plans, were $12.4 million in the first nine months of
2005.
The total contributions to these funded plans are expected to be approximately
$18.5 million for the full year. Actual contributions may vary upon
revaluation of the plans’ liabilities later in 2005. Payments
to participants in the unfunded German plans were €12.8 million
($16.2 million) in the first nine months of 2005 and are expected to
be
approximately €18 million for the full year (approximately
$22.7 million).
Page
14
Ball
Corporation and Subsidiaries
October
2, 2005
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
14.
|
Shareholders’
Equity
|
Accumulated
Other Comprehensive Earnings (Loss)
Accumulated
other comprehensive earnings (loss) includes the cumulative effect of foreign
currency translation, additional minimum pension liability and realized and
unrealized gains and losses on derivative instruments receiving cash flow hedge
accounting treatment.
($
in millions)
|
Foreign
Currency
Translation
|
Minimum
Pension
Liability(a)
(net
of tax)
|
Effective
Financial
Derivatives(b)
(net
of tax)
|
Accumulated
Other
Comprehensive
Earnings
(Loss)
|
|||||||||
December
31, 2004
|
$
|
148.9
|
$
|
(126.3
|
)
|
$
|
10.6
|
$
|
33.2
|
||||
Change
|
(76.4
|
)
|
–
|
(4.3
|
)
|
(80.7
|
)
|
||||||
October 2,
2005
|
$
|
72.5
|
$
|
(126.3
|
)
|
$
|
6.3
|
$
|
(47.5
|
)
|
(a)
|
The
minimum pension liability is adjusted annually as of December
31.
|
(b)
|
Refer
to Item 3, “Quantitative and Qualitative Disclosures About Market Risk,”
for a discussion of the company’s use of derivative financial
instruments.
|
The
following table summarizes total comprehensive earnings for 2005 and 2004:
Three
Months Ended
|
Nine
Months Ended
|
||||||||||||
($
in millions)
|
October 2,
2005
|
October
3,
2004
|
October 2,
2005
|
October 3,
2004
|
|||||||||
Comprehensive
Earnings
|
|||||||||||||
Net
earnings
|
$
|
79.3
|
$
|
101.7
|
$
|
216.9
|
$
|
239.2
|
|||||
Foreign
currency translation adjustment
|
5.4
|
13.1
|
(76.4
|
)
|
(0.7
|
)
|
|||||||
Effect
of derivative instruments
|
1.4
|
(4.1
|
)
|
(4.3
|
)
|
3.8
|
|||||||
Comprehensive
earnings
|
$
|
86.1
|
$
|
110.7
|
$
|
136.2
|
$
|
242.3
|
Stock-Based
Compensation Programs
Ball
adopted a deposit share program in March 2001 that, by matching purchased shares
with restricted shares, encourages certain senior management employees and
outside directors to invest in Ball stock. In general, restrictions on the
matching shares lapse at the end of four years from date of grant, or earlier
if
established share ownership guidelines are met, assuming the relevant qualifying
purchased shares are not sold or transferred prior to that time. This plan
is
accounted for as a variable plan where compensation expense is recorded based
upon the current market price of the company’s common stock until restrictions
lapse. The company recorded $2.4 million and $4.5 million of
expense
in connection with this program in the three months and nine months ended
October 2, 2005, respectively, and $3.5 million and $11.9 million
for the comparable periods of 2004, respectively. The variances in expense
recorded are the result of the timing and vesting of the share grants, as well
as changes in the price of Ball stock. The deposit share program was amended
and
restated in April 2004 and further awards have been made.
Page
15
Ball
Corporation and Subsidiaries
October
2, 2005
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
14.
|
Shareholders’
Equity (continued)
|
Prior
to
passage of the Sarbanes-Oxley Act of 2002 (the Act), Ball guaranteed loans
made
by a third party bank to certain participants in the deposit share program,
of
which $1.6 million remained outstanding at October 2, 2005. In
the
event of a participant default, Ball would pursue payment from the participant.
The Act provides that companies may no longer guarantee such loans for its
executive officers. In accordance with the provisions of the Act, the company
has not and will not guarantee any additional loans to its executive
officers.
The
company has stock option plans under which options to purchase shares of common
stock have been granted to officers and employees at the market value of the
stock at the date of grant. In general, options are exercisable in four equal
installments commencing one year from the date of grant. The options terminate
10 years from the date of grant. At October 2, 2005, there were
4,866,169 options outstanding under these plans at a weighted average
exercise price of $21.61 per share, of which 3,232,544 options
were
exercisable at a weighted average exercise price of $15.45 per share.
On
October 26, 2005, the company’s board of directors approved the
acceleration of the out-of-the-money, unvested nonqualified stock options
granted in April 2005. Additional details regarding the acceleration
are
included in Note 16, “Subsequent Events.”
15.
|
Earnings
Per Share
|
Three
Months Ended
|
Nine
Months Ended
|
||||||||||||
($
in millions, except per share amounts)
|
October
2,
2005
|
October
3,
2004
|
October
2,
2005
|
October
3,
2004
|
|||||||||
Diluted
Earnings per Share:
|
|||||||||||||
Net
earnings
|
$
|
79.3
|
$
|
101.7
|
$
|
216.9
|
$
|
239.2
|
|||||
Weighted
average common shares (000s)
|
106,696
|
110,620
|
109,301
|
110,907
|
|||||||||
Effect
of dilutive stock options
|
1,884
|
2,917
|
2,084
|
2,919
|
|||||||||
Weighted
average shares applicable to diluted earnings per
share
|
108,580
|
113,537
|
111,385
|
113,826
|
|||||||||
Diluted
earnings per share
|
$
|
0.73
|
$
|
0.90
|
$
|
1.95
|
$
|
2.10
|
For
the
third quarter of 2005 and the first nine months of 2004, 709,250 outstanding
options and 496,900 outstanding options, respectively, were excluded from the
diluted earnings per share calculation since they were anti-dilutive (i.e.,
the
exercise price was higher than the average closing market price of common stock
for the period). Information needed to compute basic earnings per share is
provided in the consolidated statements of earnings.
Page
16
Ball
Corporation and Subsidiaries
October
2, 2005
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
16.
|
Subsequent
Events
|
On
October 13, 2005, Ball completed the closing of a new senior secured
credit
facility, which replaced its existing senior secured credit facility. The new
senior secured credit facility extends debt maturities at lower interest rate
spreads and provides Ball with additional borrowing capacity and more
flexibility for future growth. The refinancing will result in a debt refinancing
charge of approximately $10.9 million ($7.2 million after tax) in the
fourth quarter of 2005 related to the write off of unamortized financing costs
on the existing senior secured credit facility. The new senior credit
facilities, which currently bear interest at variable rates and are due in
October 2011, are comprised of the following: (1) ₤85 million Term A
Loan; (2) €350 million Term B Loan; (3) C$175 million
Term C Loan; (4) a multi-currency long-term revolving credit
facility
which will provide the company with up to the equivalent of $715 million;
and (5) a Canadian long-term revolving credit facility which will provide
the company with up to the equivalent of $35 million.
Ball
also
announced on October 13, 2005, it will redeem all of its outstanding
7.75%
Senior Notes due in 2006 (which totaled $249 million on that date).
This
redemption will occur on November 14, 2005, and will result in a debt
refinancing charge of approximately $6.5 million ($3.9 million after
tax)
in the fourth quarter relating to payment of the call premium and write off
of
unamortized debt issuance costs. The refinancing and redemption of notes are
expected to result in a reduction of Ball's 2006 interest expense.
On
October 26, 2005, Ball’s board of directors approved the acceleration of
the out-of-the-money, unvested nonqualified stock options granted in April
2005. The acceleration affects approximately 665,000 options
granted
to approximately 290 employees at an exercise price of $39.74. The accelerated
vesting of these nonqualified options will allow the company to eliminate
approximately $5 million of pretax expense (approximately $3 million
after tax) over the next four years.
Also,
on
October 26, 2005, the board of directors authorized the repurchase of
up to
12 million shares of Ball common stock. This most recent repurchase
authorization replaced the previous authorization of up to 12 million
shares approved in July 2004, under which less than 1 million
shares
remained at October 26, 2005. In addition
to the $310.4 million of aggregate net common stock repurchases the
company
made in the nine months ended October 2, 2005, a further $40.7 million
was repurchased during October.
17.
|
Contingencies
|
The
company is subject to various risks and uncertainties in the ordinary course
of
business due, in part, to the competitive nature of the industries in which
the
company participates. We do business in countries outside the U.S., have
changing commodity prices for the materials used in the manufacture of our
packaging products and participate in changing capital markets. Where management
considers it warranted, we reduce these risks and uncertainties through the
establishment of risk management policies and procedures, including, at times,
the use of certain derivative financial instruments.
From
time
to time, the company is subject to routine litigation incident to its
businesses. Additionally, the U.S. Environmental Protection Agency has
designated Ball as a potentially responsible party, along with numerous other
companies, for the cleanup of several hazardous waste sites. Our information
at
this time does not indicate that these matters will have a material adverse
effect upon the liquidity, results of operations or financial condition of
the
company.
Page
17
Ball
Corporation and Subsidiaries
October
2, 2005
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
17.
|
Contingencies
(continued)
|
Due
to
political and legal uncertainties in Germany, no nationwide system for returning
beverage containers was in place at the time a mandatory deposit was imposed
in
January 2003 and nearly all retailers stopped carrying beverages in
non-refillable containers. During 2003 and 2004, we responded to the resulting
lower demand for beverage cans by reducing production at our German plants,
implementing aggressive cost reduction measures and increasing exports from
Germany to other European countries. We also closed a plant in the United
Kingdom, shut down a production line in Germany, delayed capital investment
projects in France and Poland and converted one of our steel can production
lines in Germany to aluminum in order to facilitate additional can exports
from
Germany. In 2004 the German parliament adopted a new packaging ordinance,
imposing a 25 eurocent deposit on all one-way glass, PET and metal containers
for water, beer and carbonated soft drinks. As of May 1, 2006, all retailers
must redeem all returned one-way containers as long as they sell such
containers. Major retailers in Germany are evaluating plans for how to
reintroduce one-way containers since they, along with fillers, now appear to
accept the deposit as permanent. The retailers and the filling and packaging
industries have formed an executive committee to design a nationwide
recollection system and several retailers have begun to order reverse vending
machines in order to meet the May 1, 2006, deadline.
18.
|
Indemnifications
and Guarantees
|
During
the normal course of business, the company or its appropriate consolidated
direct or indirect subsidiaries have made certain indemnities, commitments
and
guarantees under which the specified entity may be required to make payments
in
relation to certain transactions. These indemnities, commitments and guarantees
include indemnities to the customers of the subsidiaries in connection with
the
sales of their packaging and aerospace products and services, guarantees to
suppliers of direct or indirect subsidiaries of the company guaranteeing the
performance of the respective entity under a purchase agreement, indemnities
for
liabilities associated with the infringement of third party patents, trademarks
or copyrights under various types of agreements, indemnities to various lessors
in connection with facility, equipment, furniture and other personal property
leases for certain claims arising from such leases, indemnities to governmental
agencies in connection with the issuance of a permit or license to the company
or a subsidiary, indemnities pursuant to agreements relating to certain joint
ventures, indemnities in connection with the sale of businesses or substantially
all of the assets and specified liabilities of businesses, and indemnities
to
directors, officers and employees of the company to the extent permitted under
the laws of the State of Indiana and the United States of America. The duration
of these indemnities, commitments and guarantees varies, and in certain cases,
is indefinite. In addition, the majority of these indemnities, commitments
and
guarantees do not provide for any limitation on the maximum potential future
payments the company could be obligated to make. As such, the company is unable
to reasonably estimate its potential exposure under these items.
The
company has not recorded any liability for these indemnities, commitments and
guarantees in the accompanying consolidated balance sheets. The company does,
however, accrue for payments under promissory notes and other evidences of
incurred indebtedness and for losses for any known contingent liability,
including those that may arise from indemnifications, commitments and
guarantees, when future payment is both reasonably determinable and probable.
Finally, the company carries specific and general liability insurance policies
and has obtained indemnities, commitments and guarantees from third party
purchasers, sellers and other contracting parties, which the company believes
would, in certain circumstances, provide recourse to any claims arising from
these indemnifications, commitments and guarantees.
Page
18
Ball
Corporation and Subsidiaries
October
2, 2005
NOTES
TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
18.
|
Indemnifications
and Guarantees (continued)
|
The
company’s senior notes and senior credit facilities are guaranteed on a full,
unconditional and joint and several basis by certain of the company’s wholly
owned domestic subsidiaries. Certain tranches of the senior credit facilities
are similarly guaranteed by certain of the company’s wholly owned foreign
subsidiaries. These guarantees are required in support of the notes and credit
facilities referred to above, are co-terminous with the terms of the respective
note indentures and credit agreement and would require performance upon certain
events of default referred to in the respective guarantees. The maximum
potential amounts which could be required to be paid under the guarantees are
essentially equal to the then outstanding principal and interest under the
respective notes and credit agreement, or under the applicable tranche. The
company is not in default under the above notes or credit facilities.
Ball
Capital Corp. II is a separate, wholly owned corporate entity created for the
purchase of receivables from certain of the company’s wholly owned subsidiaries.
Ball Capital Corp. II’s assets will be available first and foremost to satisfy
the claims of its creditors. The company has provided an undertaking to Ball
Capital Corp. II in support of the sale of receivables to a commercial lender
or
lenders which would require performance upon certain events of default referred
to in the undertaking. The maximum potential amount which could be paid is
equal
to the outstanding amounts due under the accounts receivable financing (see
Note 6). The company, the relevant subsidiaries and Ball Capital Corp.
II
are not in default under the above credit arrangement.
From
time
to time, the company is subject to claims arising in the ordinary course of
business. In the opinion of management, no such matter, individually or in
the
aggregate, exists which is expected to have a material adverse effect on the
company’s consolidated results of operations, financial position or cash
flows.
Page
19
Item
2. MANAGEMENT’S
DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF
OPERATIONS
Management’s
discussion and analysis should be read in conjunction with the unaudited
condensed consolidated financial statements and the accompanying notes. Ball
Corporation and its subsidiaries are referred to collectively as “Ball” or the
“company” or “we” and “our” in the following discussion and
analysis.
BUSINESS
OVERVIEW
Ball
Corporation is one of the world’s leading suppliers of metal and plastic
packaging to the beverage and food industries. Our packaging products are
produced for a variety of end uses and are currently manufactured in
approximately 50 plants around the world. We also supply aerospace and
other technologies and services to governmental and commercial
customers.
We
sell
our packaging products primarily to major beverage and food producers with
which
we have developed long-term customer relationships. This is evidenced by our
high customer retention and our large number of long-term supply contracts.
While we have diversified our customer base, we do sell a majority of our
packaging products to relatively few major beverage and food companies in North
America, Europe and the People’s Republic of China (PRC), as do our equity joint
ventures in Brazil, the U.S. and the PRC. We also purchase raw materials from
relatively few suppliers. Because of our customer and supplier concentration,
our business, financial condition and results of operations could be adversely
affected by the loss of a major customer or supplier or a change in a supply
agreement with a major customer or supplier, although our long-term
relationships and contracts mitigate these risks.
In
the
rigid packaging industry, sales and earnings can be improved by reducing costs,
developing new products, volume expansion and increasing pricing where possible.
We are in the early stages of a project to upgrade and streamline our North
American beverage can end manufacturing capabilities, a project that will result
in productivity gains and cost reductions. While the U.S. and Canadian beverage
container manufacturing industry is relatively mature, the European, PRC and
Brazilian beverage can markets are growing (excluding the effects of the German
mandatory deposit discussed in Note 17 to the consolidated financial
statements) and are expected to continue to grow. We are capitalizing on this
growth by continuing to reconfigure some of our European can manufacturing
lines
and by having constructed a new beverage can manufacturing plant in Belgrade,
Serbia.
Ball’s
consolidated earnings are exposed to foreign exchange rate fluctuations. We
attempt to mitigate this exposure through the use of derivative financial
instruments, as discussed in “Quantitative and Qualitative Disclosures About
Market Risk” within Item 3 of this report.
As
part
of our packaging strategy, we are focused on developing and marketing new and
existing products that meet the ever-expanding needs of our beverage and food
customers. These innovations include new shapes, sizes, opening features and
other functional benefits of both metal and plastic packaging. This packaging
development activity helps us maintain and expand our supply positions with
major beverage and food customers.
The
primary customers for the products and services provided by our aerospace and
technologies segment are U.S. government agencies or their prime contractors.
It
is possible that federal budget reductions and priorities, or changes in agency
budgets could limit future funding and new contract awards or prolong contract
performance.
We
recognize sales under long-term contracts in the aerospace and technologies
segment using the cost-to-cost, percentage of completion method of accounting.
Our present contract mix consists of approximately two-thirds cost-plus
contracts, which are billed at our costs plus an agreed upon and/or earned
profit component, and approximately one-third fixed price contracts.
We
include time and material contracts in the fixed price category because such
contracts typically provide for the sale of engineering labor at fixed hourly
rates.
Throughout
the period of contract performance, we regularly reevaluate and, if necessary,
revise our estimates of total contract revenue, total contract cost and progress
toward completion. Because of contract payment schedules, limitations on funding
and other contract terms, our sales and accounts receivable for this segment
include amounts that have been earned but not yet billed.
Page
20
Management
uses various measures to evaluate company performance. The primary financial
measures we use are earnings before interest and taxes (EBIT), earnings before
interest, taxes, depreciation and amortization (EBITDA), diluted earnings per
share, economic value added (operating earnings, as defined by the company,
less
our cost of capital), operating cash flow and free cash flow (generally defined
by the company as cash flow from operating activities less capital
expenditures). These financial measures may be adjusted at times for items
that
affect comparability between periods. Nonfinancial measures in the packaging
segments include production spoilage rates, quality control measures, safety
statistics and production and shipment volumes. Additional measures used to
evaluate performance in the aerospace and technologies segment include contract
revenue realization, award and incentive fees realized, proposal win rates
and
backlog (including awarded, contracted and funded backlog).
We
recognize that attracting and retaining quality employees is critically
important to the success of Ball and, because of this, we strive to pay
employees competitively and encourage their prudent ownership of the company’s
common stock. For most management employees, a meaningful portion of
compensation is at risk as an incentive, dependent upon economic value added
operating performance. For more senior positions, more compensation is at risk.
Through our employee stock purchase plan and 401(k) plan, which matches employee
contributions with Ball common stock, many employees, regardless of
organizational level, have opportunities to participate as Ball
shareholders.
CONSOLIDATED
SALES AND EARNINGS
Ball’s
operations are organized along its product lines and include three segments
-
North American packaging, international packaging and aerospace and
technologies. We also have investments in companies in the U.S., PRC and Brazil,
which are accounted for using the equity method of accounting and, accordingly,
those results are not included in segment sales or earnings.
North
American Packaging
North
American packaging consists of operations located in the U.S. and Canada which
manufacture metal container products used primarily in beverage and food
packaging, and polyethylene terephthalate (PET) plastic container products,
used
principally in beverage packaging. This segment accounted for 67 percent
of
consolidated net sales in the third quarter and 64 percent in the first
nine months of 2005.
Metal
Beverage Container Sales
North
American metal beverage container sales, which represented 60 percent
of
North American packaging segment sales in the third quarter of 2005 and
64 percent in the first nine months, were 5 percent higher than
the
third quarter of 2004 and one percent higher compared to the first nine
months of 2004. Lower year-to-date sales volumes were offset by higher aluminum
prices which are being passed through to our customers. Metal beverage container
volumes were up 1.2 percent in the third quarter of 2005 compared to
2004
but were still 3 percent below last year’s levels for the nine months as a
result of poor weather in the first quarter, general softness in the beer and
soft drink markets and certain volume reductions in 2005. Net changes in
contracted volumes are expected to result in the restoration of the reduced
2005
volumes during 2006 and beyond.
We
continue to focus efforts on the growing custom beverage can business, which
includes cans of different shapes, diameters and fill volumes, and cans with
added functional attributes for new products and product line
extensions.
The
conversion of a manufacturing line in our Golden, Colorado, plant from 12-ounce
to 24-ounce cans, which limited our manufacturing capacity in the first quarter,
was completed in the second quarter of 2005. We
have
also announced plans to convert a line in our Monticello, Indiana, plant from
12-ounce can manufacturing to a line capable of producing beverage cans in
sizes
up to 16 ounces. This conversion is expected to be completed early in the first
quarter of 2006.
Page
21
Metal
Food Container Sales
North
American metal food container sales, which comprised 28 percent of segment
sales in the third quarter of 2005 and 23 percent in the first nine
months,
were 9 percent and 12 percent above the same periods in 2004,
respectively. Sales in the third quarter and first nine months of 2005 reflected
higher prices from the pass through of higher raw material costs and slightly
higher sales volumes from 2004 levels. Sales also benefited in the first quarter
of 2005 from the inclusion of a full quarter’s results from our Oakdale,
California, facility which was acquired in March 2004 (see Note 4
accompanying the unaudited condensed consolidated financial statements included
within Item 1 of this report).
Plastic
Container Sales
Plastic
container sales, which accounted for 12 percent of segment sales in the third
quarter and 13 percent in the first nine months of 2005, were
17 percent and 22 percent higher than in the comparable periods
of
2004, respectively. The sales increase year-to-date was related to the pass
through to our customers of resin price increases that went into effect after
the first quarter of 2004, as well as 7 percent year-to-date higher
sales
volumes in 2005 compared to 2004 related in part to higher demand for barrier
and heat-set containers that provide longer shelf life for products. Strong
demand for plastic water bottles also contributed to the increased sales. We
continue to focus sales efforts in the custom hot-fill and beer container sales
markets.
North
American Packaging Segment Earnings
Earnings
in the North American packaging segment were $65.5 million and
$209.9 million in the third quarter and first nine months of 2005,
respectively, compared to $101.5 million and $259.5 million for
the
comparable periods in 2004. The third quarter of 2005 included a pretax charge
of $19.3 million ($11.7 million after tax) related to a project
to
significantly upgrade and streamline our North American beverage can end
manufacturing capabilities. The charge recorded included the write off of
obsolete equipment spare parts and tooling, as well as employee termination
costs. Over time, this capital project is expected to result in productivity
improvements and reduced manufacturing costs. We have installed the first
production module in this multi-year project and the second and third modules
are in the installation phase.
The
second quarter of 2005 included a pretax charge of $8.8 million
($5.9 million after tax) for the closure of a three-piece food can
manufacturing plant in Quebec. This action was taken to better match capacity
to
demand. The Quebec plant was closed and ceased operations in the third quarter
of 2005. The third quarter of 2004 included $0.7 million of income related
to a charge taken in 2003 for the shut down of the company’s plastics offices
and research and development facility, which were relocated from Georgia to
Colorado.
Also
contributing to lower segment earnings in 2005 were higher freight costs from
fuel surcharges, higher other direct material and utility costs and an increase
in cost of sales due to rising raw material costs under the LIFO
(last-in-first-out) method of accounting. Year-to-date energy, freight and
coating costs were approximately $35 million higher in 2005 than in
2004,
partially offset by efficiency gains, cost controls and lower selling, general
and administrative costs in 2005. While pricing pressures continue on all of
our
raw materials, other direct materials, and freight and utility costs, we
continue to work with both customers and suppliers to maintain our volumes,
as
well as preserve our margins. Hurricanes Katrina and Rita did not create
any major operational disruptions or shortages of supply for Ball. However,
we
are asking for energy and freight surcharges from our customers to counter
the
increases we have seen in the wake of the Gulf Coast hurricanes.
Additional
details regarding business consolidation activities are available in Note 5
accompanying the unaudited condensed consolidated financial statements included
within Item 1 of this report.
International
Packaging
International
packaging includes the manufacture of metal beverage containers in Europe and
Asia as well as the manufacture of plastic containers in Asia. This segment
accounted for 23 percent of consolidated net sales in the third quarter
of
2005 and 24 percent through the first nine months.
Page
22
Segment
sales were 10 percent higher in the third quarter of 2005 compared
to a
year ago and 9 percent higher in the first nine months. Increased
European
sales compared to the first nine months of 2004 reflected a stronger euro
and
increased sales volumes, due in part to successful export programs from German
plants to other European countries. The continued weak demand in Germany,
as a
result of the mandatory deposit legislation previously reported on, is being
offset by stronger demand elsewhere in Europe, including southern and eastern
Europe. Sales in the third quarter of 2005 were adversely affected by
unseasonably cool, wet weather in parts of Europe.
In
response to increased demand for custom cans in Europe, a steel can
manufacturing line in the Netherlands was converted to aluminum custom cans
during the first quarter of 2005. The construction of a new beverage can plant
in Belgrade, Serbia, was completed near the end of the second quarter of 2005
to
serve the growing demand for beverage cans in southern and eastern Europe.
The
plant reached full production during
the third quarter of 2005. The Serbian plant was built large enough to
accommodate a second can production line and a can end manufacturing module
for
future growth.
Higher
sales in the PRC were driven by increased sales volumes. The overall beverage
can market in the PRC was also strong through the first nine months of 2005.
We
expect demand for aluminum beverage cans to grow in the coming years, as both
multinational and Chinese beverage fillers expand their markets.
International
Packaging Segment Earnings
International
packaging segment earnings decreased 12 percent in the third quarter
of
2005 compared to the same period in 2004 and decreased 6 percent for
the
first nine months. First quarter 2005 segment earnings included a
$3.4 million expense for the write down to net realizable value of an
equity investment in the PRC. Third quarter 2004 earnings included income of
$6 million related to the realization of proceeds on assets in the PRC
being in excess of amounts previously estimated, and costs of liquidation being
less than anticipated in a business consolidation charge taken in
2001.
Also
having a negative effect on segment earnings in 2005 were higher material,
energy and transportation costs, as well as second quarter start up costs
related to a line conversion in the Netherlands and the new Serbia plant.
Partially offsetting these higher costs were lower selling, general and
administrative costs and a stronger euro year to date.
Aerospace
and Technologies
Aerospace
and technologies segment sales represented 10 percent of consolidated
net
sales in the third quarter of 2005 and 12 percent in the first nine
months.
Sales were 2 percent higher in the third quarter of 2005 than in the
third
quarter of 2004 and 7 percent higher in the first nine months. The higher
2005 sales resulted from a combination of newly awarded contracts and additions
to previously awarded contracts. Earnings were 31 percent higher in
the
third quarter of 2005 compared to 2004 and 12 percent higher in the
first
nine months despite an expense of $3.8 million in the first quarter
of 2005
for the write down to net realizable value of an equity investment in an
affiliated company. This investment was sold in October 2005 for
approximately its carrying value. The third quarter earnings improvement
was primarily the result of higher sales and improved program
performance.
On
July 3, 2005, the Deep Impact spacecraft accomplished its goal of colliding
with comet Tempel 1, 83 million miles from Earth, using an impactor
spacecraft and recording the results of the impact with a flyby spacecraft.
The
Deep Impact mission is expected to provide groundbreaking scientific information
regarding the origins of the solar system.
Some
of
the segment’s other high-profile contracts include: WorldView, an advanced
commercial remote sensing satellite; the James Webb Space Telescope, a successor
to the Hubble Space Telescope; the Space-Based Space Surveillance System, which
will detect and track space objects such as satellites and orbital debris;
NPOESS, the next-generation weather monitoring satellite system; and a suite
of
antennas for the Joint Strike Fighter.
Contracted
backlog in the aerospace and technologies segment at October 2,
2005,
was $768 million compared to a backlog of $694 million at
December 31, 2004. Comparisons of backlog are not necessarily indicative
of
the trend of future operations.
Page
23
For
additional information on our segment operations, see the Summary of Business
by
Segment in Note 3 accompanying the unaudited condensed consolidated financial
statements included within Item 1 of this report.
Selling,
General and Administrative
Selling,
general and administrative expenses were $52.6 million in the third
quarter
of 2005 compared to $63 million for the same period in 2004 and
$171.6 million in the first nine months of 2005 compared to
$201.8 million in 2004. Expenses in 2005 were lower in all areas of
the
company due largely to lower employee compensation and benefit costs, including
the company’s deposit share program and economic-value-added based incentive
compensation plans. In addition, foreign currency hedging gains were higher
in
2005 than in 2004. These lower costs were partially offset by the write down
of
the PRC and aerospace equity investments in the first quarter of
2005.
Interest
and Taxes
Consolidated
interest expense was $25.7 million for the third quarters of both 2005
and
2004 and $75.8 million for the first nine months of 2005 compared to
$79 million in 2004. Interest expense in the third quarter of 2005 included
$1.3 million for the write off of financing costs associated with the
early
redemption of $31.1 million of Ball’s 7.75% Senior Notes. Not
including the debt refinancing costs, the lower expense in 2005 was due to
lower
average borrowings and higher capitalized interest.
The
consolidated effective income tax rate was 30.3 percent for the first nine
months of 2005 compared to 32.1 percent for the same period in 2004.
The
decrease in the effective tax rate is primarily due to the net tax benefit
recorded on the repatriation of foreign earnings under the American Jobs
Creation Act of 2004 (Jobs Act), the tax benefit on business consolidation
costs
applied at the marginal tax rate, increased research and development tax credits
and the manufacturing deduction effective in 2005 under the Jobs Act. (See
Note
12 accompanying the unaudited condensed consolidated financial statements within
Item 1 of this report). These benefits were somewhat offset by the fact that
no
benefit was provided in respect of the equity investment write downs in the
first quarter of 2005. The
$3.8
million write down of the aerospace investment is not tax deductible while
the
realization of tax deductibility of the $3.4 million PRC write down, which
will
be a capital loss, is not reasonably assured as the company does not have,
nor
does it anticipate, any capital gains to utilize the losses.
As
previously reported in the company’s 2004 annual report on Form 10-K,
in connection with their examination of Ball’s consolidated income tax returns
for the tax years 2000 and 2001, the Internal Revenue Service (IRS) has proposed
to disallow Ball’s deductions of interest expense incurred on loans under a
company-owned life insurance plan that has been in place for more than 18 years.
Ball believes that its interest deductions will be sustained as filed and,
therefore, no provision for loss has been accrued. The case was forwarded to
the
appeals division of the IRS in July 2005, and no further action has
taken
place to change Ball’s position.
Subsequent
Event
On
October 26, 2005, Ball’s board of directors approved the acceleration of
the out-of-the-money, unvested nonqualified stock options granted in April
2005. The acceleration affects approximately 665,000 options
granted
to approximately 290 employees at an exercise price of $39.74. The accelerated
vesting of these nonqualified options will eliminate approximately
$5 million of pretax expense (approximately $3 million after
tax) over
the next four years.
Additional
subsequent events are discussed in the “Financial Condition, Liquidity and
Capital Resources” section below.
Page
24
NEW
ACCOUNTING PRONOUNCEMENTS
For
information regarding recent accounting pronouncements, see Note 2 to
the
unaudited condensed consolidated financial statements within Item 1
of this
report.
FINANCIAL
CONDITION, LIQUIDITY AND CAPITAL RESOURCES
Cash
Flows and Capital Expenditures
Cash
flow
provided by operations was $284.8 million in the first nine months of
2005
compared to $291.8 million in the first nine months of 2004.
Operating cash flow was negatively impacted by estimated taxes to be paid as
2005 book expenses exceed estimated tax deductions. This resulted in an
estimated decrease in the deferred income taxes payable of $59.1 million in
the
first nine months of 2005 compared to an estimated increase in deferred taxes
of
$29.9 million for the same period in 2004. The primary causes of the increase
in
current income taxes and decrease in deferred income taxes are the reduction
in
2005 of anticipated tax-deductible funding of pension plans versus 2004, the
current taxes payable in 2005 on the repatriation of foreign earnings and a
reduction of tax over book depreciation expense as tax depreciation was
accelerated in prior years, primarily due to bonus tax depreciation permitted
in
the tax laws after September 11, 2001.
Based
on
information currently available, we estimate 2005 capital spending to be
approximately $300 million compared to 2004 spending of $196 million.
During 2005 we are investing capital in our best performing operations,
including projects to increase custom can capabilities, improve beverage can
end
making productivity, convert lines from steel to aluminum in Europe and the
completion of a new beverage can manufacturing plant in Belgrade, Serbia, as
well as expenditures in the aerospace and technologies segment.
Debt
Facilities and Refinancing
Interest-bearing
debt increased to $1,751.8 million at October 2, 2005, compared
to
$1,660.7 million at December 31, 2004. This increase includes
$64.9 million for seasonal working capital needs, $310.4 million
for
the net repurchase of common stock, and $194.2 million of capital spending,
partially offset by the effects of the lower euro exchange rate and operating
cash flow through the first nine months.
At
October 2, 2005, approximately $261 million was available under
the
company’s multi-currency revolving credit facilities. In addition, the company
had short-term uncommitted credit facilities of $287.7 million at the
end
of the third quarter, of which $128.2 million was outstanding.
On
October 13, 2005, Ball completed the closing of a new senior secured
credit
facility, which replaced its existing senior secured credit facility. The new
senior secured credit facility extends debt maturities at lower interest rate
spreads and provides Ball with additional borrowing capacity and more
flexibility for future growth. The refinancing will result in an after-tax
charge of $7.2 million in the fourth quarter of 2005 related to the write off
of
unamortized financing costs on the existing senior secured credit facility.
Interest
expense in the third quarter of 2005 included $1.3 million for the write
off of financing costs associated with the early redemption of
$31.1 million of its 7.75% Senior Notes. Ball also announced
on
October 13, 2005, it will redeem all of the remaining 7.75% Senior Notes
due in 2006 (which totaled $249 million on that date). This redemption
will
occur on November 14, 2005, and will result in an after-tax charge of
approximately $3.9 million in the fourth quarter related to payment of the
call
premium and write off of unamortized debt issuance costs. The refinancing and
redemption of notes are expected to result in a reduction of Ball's 2006
interest expense.
During
the first quarter of 2004, Ball repaid €31 million ($38 million) of
the euro denominated Term B Loan and reduced the interest rate by 50
basis
points. Interest expense during the first quarter of 2004 included
$0.5 million for the write off of unamortized financing costs associated
with the repaid loan.
Page
25
The
company has a receivables sales agreement that provides for the ongoing,
revolving sale of a designated pool of trade accounts receivable of Ball’s North
American packaging operations, up to $225 million (increased from
$200 million in July 2005). The agreement qualifies as off-balance
sheet financing under the provisions of Statement of Financial Accounting
Standards No. 140. Net funds received from the sale of the accounts
receivable totaled $225 million at October 2, 2005, and
$174.7 million at December 31, 2004.
The
company was not in default under any loan agreement at October 2, 2005,
and
has met all debt payment obligations. Additional details about the company’s
debt and receivables sales agreement are available in Notes 11 and 6,
respectively, accompanying the unaudited condensed consolidated financial
statements included within Item 1 of this report.
Other
Liquidity Items
Consistent
with Ball’s stated intent to repurchase its common stock, the company made
aggregate net repurchases totaling $310.4 million through October 2,
2005. This involved a variety of programs, the largest of which was a privately
negotiated stock repurchase transaction entered into on January 31,
2005.
In that forward purchase agreement, Ball agreed to repurchase 3 million
of
its common shares at an initial price of $42.72 per share using cash on hand
and
available borrowings. The price per share was subject to a price adjustment
based on a weighted average price calculation for the period between the initial
purchase date and the settlement date. The company completed its purchase of
the
3 million shares at an average price of $41.63 per share and obtained
delivery of the shares in early May 2005. We expect that aggregate net purchases
under our share repurchase program will exceed $350 million during
2005.
On
October 26, 2005, the board of directors authorized the repurchase of
up to
12 million shares of Ball common stock. This most recent repurchase
authorization replaced the previous authorization of up to 12 million
shares approved in July 2004, under which less than 1 million
shares
remained at October 26, 2005. In addition
to the $310.4 million of aggregate net common stock repurchases the
company
made in the nine months ended October 2, 2005, a further $40.7 million
was repurchased during October.
Contributions
to the company’s defined benefit plans, not including the unfunded German plans,
are expected to be approximately $18.5 million in 2005. This estimate
may
change based on plan asset performance, the revaluation of the plans’
liabilities later in 2005 and revised estimates of 2005 full-year cash flows.
Payments to participants in the unfunded German plans are expected to be
approximately €18 million for the full year (approximately
$22.7 million).
CONTINGENCIES,
INDEMNIFICATIONS AND GUARANTEES
Details
about the company’s contingencies, indemnifications and guarantees are available
in Notes 17 and 18 accompanying the unaudited condensed consolidated
financial statements included within Item 1 of this report.
Page
26
Item
3. QUANTITATIVE
AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
In
the
ordinary course of business, we employ established risk management policies
and
procedures to reduce our exposure to fluctuations in commodity prices, interest
rates, foreign currencies and prices of the company’s common stock in regard to
common share repurchases. Although the instruments utilized involve varying
degrees of credit, market and interest risk, the counterparties to the
agreements are expected to perform fully under the terms of the
agreements.
We
have
estimated our market risk exposure using sensitivity analysis. Market risk
exposure has been defined as the changes in fair value of derivative
instruments, financial instruments and commodity positions. To test the
sensitivity of our market risk exposure, we have estimated the changes in fair
value of market risk sensitive instruments assuming a hypothetical
10 percent adverse change in market prices or rates. The results of
the
sensitivity analysis are summarized below.
Commodity
Price Risk
We
manage
our North American commodity price risk in connection with market price
fluctuations of aluminum primarily by entering into can and end sales contracts,
which generally include aluminum-based pricing terms that consider price
fluctuations under our commercial supply contracts for aluminum purchases.
Such
terms may include a fixed price or an upper limit to the aluminum component
pricing. This matched pricing affects substantially all of our North American
metal beverage container net sales. We also, at times, use certain derivative
instruments such as option and forward contracts as cash flow hedges of
commodity price risk.
Our
North
American plastic container sales contracts include provisions to pass through
resin cost changes. As a result, we believe we have minimal, if
any, exposure related to changes in the cost of plastic resin. Most
North
American food container sales contracts either include provisions permitting
us
to pass through some or all steel cost changes we incur or incorporate annually
negotiated steel costs. We anticipate we will be able to pass through the
majority of the steel price increases in 2005.
In
Europe
and Asia the company manages aluminum and steel raw material commodity price
risks through annual and long-term contracts for the purchase of the materials,
as well as certain sales of containers, that reduce the company’s
exposure to fluctuations in commodity prices within the current year. These
purchase and sales contracts include fixed price, floating and pass-through
pricing arrangements. The company also uses forward and option contracts as
cash
flow hedges to minimize the company’s exposure to significant price changes for
those sales contracts where there is not a pass-through
arrangement.
Outstanding
derivative contracts at the end of the third quarter 2005 expire within three
years. Included in shareholders’ equity at October 2, 2005, within accumulated
other comprehensive loss, is approximately $5 million of net gain
associated with these contracts, of which $2.3 million of income is
expected to be recognized in the consolidated statement of earnings during
the
next 12 months. Gains and/or losses on these derivative contracts
will be offset by higher and/or lower costs on metal purchases.
Considering
the effects of derivative instruments, the market’s ability to accept price
increases and the company’s commodity price exposures, a hypothetical
10 percent adverse change in the company’s metal prices could result in an
estimated $11.8 million after-tax reduction of net earnings over a one-year
period. Additionally, if foreign currency exchange rates were to change
adversely by 10 percent, we estimate there could be a $10.5 million
after-tax reduction of net earnings over a one-year period for foreign currency
exposures on the metal. Actual results may vary based on actual changes in
market prices and rates.
The
company is also exposed to fluctuations in prices for utilities such as natural
gas and electricity. A hypothetical 10 percent increase in our utility
prices could result in an estimated $6.8 million after-tax reduction of net
earnings over a one-year period. Actual results may vary based on actual changes
in market prices and rates.
Page
27
Interest
Rate Risk
Our
objectives in managing exposure to interest rate changes are to limit the effect
of such changes on earnings and cash flows and to lower our overall borrowing
costs. To achieve these objectives, we use a variety of interest rate swaps
and
options to manage our mix of floating and fixed-rate debt. Interest rate
instruments held by the company at October 2, 2005, included pay-fixed and
pay-floating interest rate swaps. Pay-fixed swaps effectively convert variable
rate obligations to fixed rate instruments. The majority of the pay-floating
swaps, which effectively convert fixed rate obligations to variable rate
instruments, are fair value hedges. Swap agreements expire at various times
within the next year. Approximately $1.2 million of net gain related to the
termination or deselection of hedges is included in accumulated other
comprehensive loss at October 2, 2005, all of which is expected to be recognized
in the consolidated statement of earnings by the end of 2005.
Based
on
our interest rate exposure at October 2, 2005, assumed floating rate debt levels
through the third quarter of 2006 and the effects of derivative instruments,
a
100 basis point increase in interest rates could result in an estimated
$6.8 million after-tax reduction of net earnings over a one-year period.
Actual results may vary based on actual changes in market prices and rates
and
the timing of these changes.
Foreign
Currency Exchange Rate Risk
Our
objective in managing exposure to foreign currency fluctuations is to protect
foreign cash flows and earnings associated with foreign exchange rate changes
through the use of cash flow hedges. In addition, we manage foreign earnings
translation volatility through the use of foreign currency options. Our foreign
currency translation risk results from the European euro, British pound,
Canadian dollar, Polish zloty, Chinese renminbi, Brazilian real and Serbian
dinar. We face currency exposures in our global operations as a result of
purchasing raw materials in U.S. dollars and, to a lesser extent, in other
currencies. Sales contracts are negotiated with customers to reflect cost
changes and, where there is not a foreign exchange pass-through arrangement,
the
company uses forward and option contracts to manage foreign currency exposures.
Contracts outstanding at the end of the third quarter 2005 expire within one
year. At October 2, 2005, there was $0.1 million of net gain from cash
flow
hedges included in accumulated other comprehensive loss, all of which is
expected to be recognized in the consolidated statement of earnings during
the
next 12 months.
Considering
the company’s derivative financial instruments outstanding at October 2, 2005,
and the currency exposures, a hypothetical 10 percent reduction in foreign
currency exchange rates compared to the U.S. dollar could result in an estimated
$20.7 million after-tax reduction of net earnings over a one-year period.
This amount includes the $10.5 million currency exposure discussed above in
the
“Commodity Price Risk” section. Actual changes in market prices or rates may
differ from hypothetical changes.
Item
4.
|
CONTROLS
AND PROCEDURES
|
Our
chief
executive officer and chief financial officer participated in an evaluation
of
our disclosure controls and procedures, as defined by the Securities and
Exchange Commission (SEC), as of the end of the period covered by this report
and concluded that our controls and procedures were appropriate to ensure that
information required to be disclosed by us in this quarterly report is recorded,
processed, summarized and reported within the time periods specified in the
SEC
rules and forms.
The
company is in the process of migrating the North American metal beverage
manufacturing and inventory system from a legacy system to an integrated
corporate business system (the new system). To date, we have converted four
metal beverage plants to the new system and the migrations will continue
into
2006 and 2007. The migration involved changes in systems that included internal
controls. We have reviewed the new system and the controls affected by the
implementation of the new system and made appropriate changes to affected
internal controls. The controls as modified are appropriate and operating
effectively. There were no other changes in our internal control over financial
reporting during the nine months ended October 2, 2005, that have
materially affected, or are reasonably likely to materially affect, our internal
control over financial reporting.
Page
28
FORWARD-LOOKING
STATEMENTS
The
company has made or implied certain forward-looking statements in this quarterly
report which are made as of the end of the time frame covered by this report.
These forward-looking statements represent the company’s goals, and results
could vary materially from those expressed or implied. From time to time we
also
provide oral or written forward-looking statements in other materials we release
to the public. As time passes, the relevance and accuracy of forward-looking
statements may change. Some factors that could cause the company’s actual
results or outcomes to differ materially from those discussed in the
forward-looking statements include, but are not limited to: fluctuation in
customer and consumer growth and demand; loss of one or more major customers
or
changes to contracts with one or more customers; insufficient production
capacity; overcapacity in foreign and domestic metal and plastic container
industry production facilities and its impact on pricing and financial results;
failure to achieve anticipated productivity improvements or production cost
reductions, including those associated with capital expenditures such as our
beverage can end project; changes in climate and weather; fruit, vegetable
and
fishing yields; power and natural resource costs; difficulty in obtaining
supplies and energy, such as gas and electric power; availability and cost
of
raw materials, including due to the effects of hurricanes Katrina and Rita,
as
well as the recent significant increases in resin, steel, aluminum and energy
costs, and the ability or inability to include or pass on to customers changes
in raw material costs; changes in the pricing of the company’s products and
services; competition in pricing and the possible decrease in, or loss of,
sales
resulting therefrom; insufficient or reduced cash flow; transportation costs;
the number and timing of the purchases of the company’s common shares;
regulatory action or federal and state legislation including mandated corporate
governance and financial reporting laws; the German mandatory deposit or other
restrictive packaging legislation such as recycling laws; increases in interest
rates, particularly on floating rate debt of the company; labor strikes;
increases and trends in various employee benefits and labor costs, including
pension, medical and health care costs incurred in the countries in which Ball
has operations; rates of return projected and earned on assets and discount
rates used to measure future obligations and expenses of the company’s defined
benefit retirement plans; boycotts; antitrust, intellectual property, consumer
and other litigation; maintenance and capital expenditures; goodwill impairment;
the effect of LIFO accounting on earnings; changes in generally accepted
accounting principles or their interpretation; local economic conditions; the
authorization, funding and availability of contracts for the aerospace and
technologies segment and the nature and continuation of those contracts and
related services provided thereunder; delays, extensions and technical
uncertainties, as well as schedules of performance associated with such segment
contracts; international business and market risks such as the devaluation
of
certain currencies; international business risks (including foreign exchange
rates and activities of foreign subsidiaries) in Europe and particularly in
developing countries such as the PRC and Brazil; changes in the foreign exchange
rates of the U.S. dollar against the European euro, British pound, Polish zloty,
Serbian dinar, Hong Kong dollar, Canadian dollar, Chinese renminbi and Brazilian
real, and in the foreign exchange rate of the European euro against the British
pound, Polish zloty and Serbian dinar; terrorist activity or war that disrupts
the company’s production or supply; regulatory action or laws including tax,
environmental and workplace safety; technological developments and innovations;
successful or unsuccessful acquisitions, joint ventures or divestitures and
the
integration activities associated therewith; changes to unaudited results due
to
statutory audits of our financial statements or management’s evaluation of the
company’s internal controls over financial reporting; and loss contingencies
related to income and other tax matters, including those arising from audits
performed by U.S. and foreign tax authorities. If the company is unable to
achieve its goals, then the company’s actual performance could vary materially
from those goals expressed or implied in the forward-looking statements. The
company currently does not intend to publicly update forward-looking statements
except as it deems necessary in quarterly or annual earnings reports. You are
advised, however, to consult any further disclosures we make on related subjects
in our 10-K, 10-Q and 8-K reports to the Securities and Exchange
Commission.
Page
29
PART
II. OTHER
INFORMATION
Item
1.
|
Legal
Proceedings
|
In
August
2005 Crown Cork & Seal USA, Inc., and Crown Packaging Technology, Inc.,
(Crown) filed suit against Ball Metal Beverage Container Corp. (Ball Metal),
a
wholly owned subsidiary of the company, in United States Federal District Court
in Dayton, Ohio. The complaint, as amended, alleges that a certain end
manufactured by Ball Metal infringes certain Crown patents, which are directed
to a can end and to a method of seaming a can end to a can body. The complaint
alleges that by selling the end, Ball Metal is directly infringing, is inducing
infringement by its customers and is contributorily infringing the Crown
patents. The complaint seeks treble damages, injunctive relief and attorneys’
fees. The Crown complaint was served on October 6, 2005. Ball Metal is in the
process of formally answering the complaint and intends to deny the allegations
of the complaint.
Item
2.
|
Changes
in Securities
|
The
following table summarizes the company’s repurchases of its common stock during
the quarter ended
October 2, 2005.
Purchases
of Securities
|
|||||||||||||
($
in millions)
|
Total
Number
of
Shares
Purchased
|
Average
Price
Paid
per Share
|
Total
Number of
Shares
Purchased
as
Part of Publicly
Announced
Plans
or
Programs
|
Maximum
Number
of
Shares that May
Yet
Be Purchased
Under
the Plans
or Programs(b)
|
|||||||||
July 4
to August 7, 2005
|
409,229
|
$
|
38.02
|
409,229
|
6,302,526
|
||||||||
August 8
to September 4, 2005
|
1,696,825
|
$
|
37.98
|
1,696,825
|
4,605,701
|
||||||||
September 5
to October 2, 2005
|
2,280,667
|
$
|
37.10
|
2,280,667
|
2,325,034
|
||||||||
Total
|
4,386,721
|
(a)
|
$
|
37.52
|
4,386,721
|
(a)
|
Includes
open market purchases and/or shares retained by the company to settle
employee withholding tax
liabilities.
|
(b)
|
The
company has an ongoing repurchase program for which shares are authorized
from time to time by Ball’s Board of Directors. On October 26, 2005, the
board authorized the repurchase of up to 12 million shares of the
company's common stock. This most recent repurchase authorization
replaced all previous
authorizations.
|
Item
3.
|
Defaults
Upon Senior Securities
|
There
were no events required to be reported under Item 3 for the quarter ended
October 2, 2005.
Item
4.
|
Submission
of Matters to a Vote of Security
Holders
|
There
were no events required to be reported under Item 4 for the quarter
ended
October 2, 2005.
Item
5.
|
Other
Information
|
There
were no events required to be reported under Item 5 for the quarter ended
October 2, 2005.
Item
6.
|
Exhibits
|
20
|
Subsidiary
Guarantees of Debt
|
31
|
Certifications
pursuant to Rule 13a-14(a) or Rule 15d-14(a), by R. David Hoover,
Chairman
of the Board, President and Chief Executive Officer of Ball Corporation
and by Raymond J. Seabrook, Senior Vice President and Chief Financial
Officer of Ball Corporation
|
Page
30
32
|
Certifications
pursuant to Rule 13a-14(b) or Rule 15d-14(b) and Section 1350 of
Chapter
63 of Title 18 of the United States Code, by R. David Hoover, Chairman
of
the Board, President and Chief Executive Officer of Ball Corporation
and
by Raymond J. Seabrook, Senior Vice President and Chief Financial
Officer
of Ball Corporation
|
99
|
Safe
Harbor Statement Under the Private Securities Litigation Reform Act
of
1995, as amended
|
Page
31
SIGNATURE
Pursuant
to the requirements of the Securities Exchange Act of 1934, the registrant
has
duly caused this report to be signed on its behalf by the undersigned thereunto
duly authorized.
Ball
Corporation
|
||
(Registrant)
|
||
By:
|
/s/
Raymond J. Seabrook
|
|
Raymond
J. Seabrook
|
||
Senior
Vice President and Chief Financial Officer
|
||
Date:
|
November 9,
2005
|
Page
32
Ball
Corporation and Subsidiaries
QUARTERLY
REPORT ON FORM 10-Q
October 2,
2005
EXHIBIT
INDEX
Description
|
Exhibit
|
|
Subsidiary
Guarantees of Debt. (Filed herewith.)
|
EX-20
|
|
Certifications
pursuant to Rule 13a-14(a) or Rule 15d-14(a), by R. David Hoover,
Chairman
of the Board, President and Chief Executive Officer of Ball Corporation
and by Raymond J. Seabrook, Senior Vice President and Chief Financial
Officer of Ball Corporation (Filed herewith.)
|
EX-31
|
|
Certifications
pursuant to Rule 13a-14(b) or Rule 15d-14(b) and Section 1350 of
Chapter
63 of Title 18 of the United States Code, by R. David Hoover, Chairman
of
the Board, President and Chief Executive Officer of Ball Corporation
and
by Raymond J. Seabrook, Senior Vice President and Chief Financial
Officer
of Ball Corporation (Furnished herewith.)
|
EX-32
|
|
Safe
Harbor Statement Under the Private Securities Litigation Reform
Act of
1995, as amended (Filed herewith.)
|
EX-99
|
Page
33